Fence Style Roof Rack Custom Metal Fabrication for SUVs / Trucks
Fence-Style Roof Rack Custom Metal Fabrication for SUVs and Trucks
The roof rack frame is manufactured using high-strength metal materials and precision sheet metal fabrication and welding techniques, and is specifically designed for roof storage systems on SUVs, off-road vehicles, pickup trucks, and outdoor vehicles. The fully welded structure is sturdy and durable, allowing for the secure mounting of luggage, camping gear, toolboxes, and other outdoor equipment, effectively expanding the vehicle’s cargo capacity. The product can be customized to accommodate different sizes, load-bearing requirements, and mounting methods, and its structural design can be optimized for specific vehicle models.
| Material Types | Carbon Steel / Stainless Steel / Aluminium / Iron, etc. |
| Fabrication Method | Laser Cutting / Metal Bending / Tube Bending / Stamping / Machining / Welding / Riveting, etc. |
| Surface Treatment | Wire Drawing / Surface Grinding / Polishing / Electroplating / Anodising / Powder Coating / Baking Finish / High-temperature Coating / Sand Blasting / Enamelling / Pickling & Passivation, etc. |
| Cutting Precision | ±0.1 mm (±0.004 in) |
| Bending Range | 0.3-10 mm (0.012 - 0.394 in) |
| Pressure Tonnage Range | 35T - 150T |
| Pipe Bending Diameter Range | 6-200 mm (0.236 - 7.87 in) |
| Acceptable Drawing Formats | PDF / DWG / DXF / STEP (.step/.stp) / IGES (.iges/.igs) / SolidWorks files (.sldprt/.sldasm) |
| Production Support | Prototype to Mass Production |
Uses
SUVs, off-road vehicles, pickup trucks, camping vehicles, overlanding-modified vehicles, and outdoor gear transport systems.
One-Stop Sheet Metal Solutions, From Concept to Production
- Product Development Support
We help turn product concepts into manufacturable products. - DFM Cost Optimization
We reduce production costs through design and process optimization. - Consistent Quality Control
We maintain consistent dimensions and quality from prototyping through mass production. - Multi-Process Integration
We minimize communication overhead associated with working with multiple suppliers. - Flexible Production Capacity
We accommodate both small-batch pilot production and mass production needs. - Dedicated Project Management
We provide end-to-end project management and rapid communication and response.
FAQ
Q1: Can the dimensions of the roof rack frame be customized for specific vehicle models?
A1: Yes. We can customize the dimensions, mounting holes, and frame design based on the roof dimensions, crossbar spacing, and installation method to fit a wide range of vehicles.
Q2: How can the load-bearing capacity of the roof rack be increased?
A2: By adjusting the tube specifications, wall thickness, and welded structure as needed.
Q3: Can the frame height and guardrail structure be customized?
A3: Yes. The frame height and overall layout of the guardrails can be customized based on cargo-carrying requirements.
Q4: What factors should be considered when selecting sheet metal materials?
A4: Strength, corrosion resistance, formability, the operating environment, and cost should all be taken into account to achieve optimal product performance and cost-effectiveness.
Q5: How does the bending radius affect the quality of sheet metal fabrication?
A5: A proper bending radius helps prevent material cracking, improves dimensional accuracy, and ensures consistent forming quality.
Q6: How can deformation during sheet metal welding be minimized?
A6: By optimizing weld design, controlling the welding sequence, and using specialized fixtures, welding deformation can be effectively reduced and assembly accuracy improved.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.