Horizontal Air Tank For Space Constrained Installations In Air Compression Systems
Custom Air Tank for Space-Constrained Installations in Air Compression Systems
This miniature air compressor air tank features a flat, circular, horizontal design. It consists of a low-profile pressure vessel formed by butt-welded upper and lower dish-shaped heads, effectively reducing the overall installation height and making it suitable for equipment integration environments with limited space. Two thickened female threaded ports are located on either side of the tank for air inlet and system connection expansion, and an additional threaded port is provided on the top to accommodate multi-directional air circuit layouts. While ensuring pressure-bearing capacity, the overall structure places greater emphasis on compactness and compatibility with system integration.
Technical Specifications
| Material Types | Carbon Steel / Stainless Steel / Aluminium / Iron, etc. |
| Fabrication Method | Laser Cutting / Metal Bending / Tube Bending / Stamping / Machining / Welding / Riveting, etc. |
| Surface Treatment | Wire Drawing / Surface Grinding / Polishing / Electroplating / Anodising / Powder Coating / Baking Finish / High-temperature Coating / Sand Blasting / Enamelling / Pickling & Passivation, etc. |
| Cutting Precision | ±0.1 mm (±0.004 in) |
| Bending Range | 0.3-10 mm (0.012 - 0.394 in) |
| Pressure Tonnage Range | 35T - 150T |
| Pipe Bending Diameter Range | 6-200 mm (0.236 - 7.87 in) |
| Acceptable Drawing Formats | PDF / DWG / DXF / STEP (.step/.stp) / IGES (.iges/.igs) / SolidWorks files (.sldprt/.sldasm) |
| Production Support | Prototype to Mass Production |
Uses
Suitable for miniature air compression systems and integrated air supply systems for automated equipment.
One-Stop Sheet Metal Solutions, From Concept to Production
- Product Development Support
We help turn product concepts into manufacturable products. - DFM Cost Optimization
We reduce production costs through design and process optimization. - Consistent Quality Control
We maintain consistent dimensions and quality from prototyping through mass production. - Multi-Process Integration
We minimize communication overhead associated with working with multiple suppliers. - Flexible Production Capacity
We accommodate both small-batch pilot production and mass production needs. - Dedicated Project Management
We provide end-to-end project management and rapid communication and response.
FAQ
Q1: Does a flat design reduce the tank's pressure-bearing capacity?
A1: No. By optimizing the curvature of the heads and the distribution of stress, the pressure-bearing capacity remains stable and reliable.
Q2: What is the primary function of a micro air tank?
A2: To buffer air pressure fluctuations, ensure a steady air supply, and reduce frequent start-stop cycles of the air compressor.
Q3: How can stress fatigue be prevented during frequent inflation and deflation?
A3: By optimizing the transition curvature of the cylinder and the head connection area, fatigue damage is mitigated.
Q4: How can pressure cycle fatigue cracks be prevented in welded gas storage tanks?
A4: Segmented welding control combined with a stress-relief structure optimizes the heat-affected zone of the weld and alleviates fatigue stress concentration.
Q5: How can localized bulging and deformation of the tank be prevented during high-pressure inflation and deflation?
A5: Optimize the cylinder wall thickness and add reinforcing rings in high-stress areas to balance pressure and distribute stress evenly.
Q6: How can safety margins be ensured for air storage tanks under overpressure conditions?
A6: Incorporate structural safety margins and optimize pressure relief channels to maintain tank integrity and reduce the risk of rupture.
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