Custom Metal Fabrication Heat Exchangers for Industrial Heating and Condensation
Custom Metal Fabrication Heat Exchangers for Industrial Heating and Condensation
This shell-and-tube heat exchanger features a long, rectangular shell design, with heat transfer between hot and cold media achieved through an internal tube bundle. The unit's shell is constructed of stainless steel, providing excellent corrosion resistance and structural stability. It is equipped with fixed bottom support feet for easy installation and securing. The heat exchange area, connection layout, and structural dimensions can be customized to meet specific process requirements, making it suitable for heat exchange applications such as heating, cooling, and condensation in industrial production processes.
| Material Types | Carbon Steel / Stainless Steel / Aluminium / Iron, etc. |
| Fabrication Method | Laser Cutting / Metal Bending / Tube Bending / Stamping / Machining / Welding / Riveting, etc. |
| Surface Treatment | Wire Drawing / Surface Grinding / Polishing / Electroplating / Anodising / Powder Coating / Baking Finish / High-temperature Coating / Sand Blasting / Enamelling / Pickling & Passivation, etc. |
| Cutting Precision | ±0.1 mm (±0.004 in) |
| Bending Range | 0.3-10 mm (0.012 - 0.394 in) |
| Pressure Tonnage Range | 35T - 150T |
| Pipe Bending Diameter Range | 6-200 mm (0.236 - 7.87 in) |
| Acceptable Drawing Formats | PDF / DWG / DXF / STEP (.step/.stp) / IGES (.iges/.igs) / SolidWorks files (.sldprt/.sldasm) |
| Production Support | Prototype to Mass Production |
Uses
Used in the chemical, pharmaceutical, food processing, brewing, and industrial manufacturing sectors, it can be applied to processes such as liquid heating, steam condensation, medium cooling, and process temperature control.
One-Stop Sheet Metal Solutions, From Concept to Production
- Product Development Support
We help turn product concepts into manufacturable products. - DFM Cost Optimization
We reduce production costs through design and process optimization. - Consistent Quality Control
We maintain consistent dimensions and quality from prototyping through mass production. - Multi-Process Integration
We minimize communication overhead associated with working with multiple suppliers. - Flexible Production Capacity
We accommodate both small-batch pilot production and mass production needs. - Dedicated Project Management
We provide end-to-end project management and rapid communication and response.
FAQ
Q1: How does a heat exchanger work?
A1: The medium flows between the shell and the tube bundle, where hot and cold fluids exchange heat to achieve heating, cooling, or condensation.
Q2: What is the purpose of the heat exchanger's elongated structure?
A2: The elongated cylindrical structure provides ample space for the tube bundle, increasing the effective heat transfer area.
Q3: For which types of media is a heat exchanger suitable?
A3: It facilitates heat transfer between liquids, gases, and steam, making it suitable for a wide range of industrial production processes.
Q4: What factors should be considered when selecting sheet metal materials?
A4: Strength, corrosion resistance, formability, the operating environment, and cost should all be taken into account to achieve optimal product performance and cost-effectiveness.
Q5: How does the bending radius affect the quality of sheet metal fabrication?
A5: A proper bending radius helps prevent material cracking, improves dimensional accuracy, and ensures consistent forming quality.
Q6: How can deformation during sheet metal welding be minimized?
A6: By optimizing weld design, controlling the welding sequence, and using specialized fixtures, welding deformation can be effectively reduced and assembly accuracy improved.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.