Build To Print Turnkey PCB Assembly With Component Procurement

Some products require exact replication. When your design is finalized, your specifications are locked, and your documentation is complete, you need a manufacturing partner who can execute with absolute fidelity to your original intent. That is precisely what our Build-to-Print Turnkey PCBA with Component Procurement delivers. We take your Gerber files, BOM, assembly drawings, and specifications—and we build exactly what you have designed, with no deviations, no substitutions without approval, and no shortcuts.

The foundation of our build-to-print service is our advanced manufacturing infrastructure. We operate 12 fully automated SMT production lines capable of precision placement for high-density, complex designs. Our automated wave soldering and programmable robotic soldering systems deliver consistent, repeatable solder joints across every batch. And our comprehensive inspection suite—including AOI, SPI, 3D X-Ray, ICT, FCT, flying probe testers, and a fully equipped reliability laboratory—ensures every board meets your exact specifications before shipment.

Build-to-print manufacturing starts with your complete design package. Unlike ODM services where we participate in design decisions, build-to-print is a pure execution service where we follow your documentation exactly. We do not change component types, modify footprints, or alter your design without your explicit approval. You control the design; we control the manufacturing quality.

Your complete design package includes:

•   Gerber Files – Complete PCB layer data for fabrication
•   Bill of Materials (BOM) – Full component list with manufacturer part numbers
•   Pick-and-Place File – Component coordinates and orientations
•   Assembly Drawings – Placement locations, polarity, and orientation references
•   Test Specifications – Functional test points, test sequences, and pass/fail criteria
•   Special Instructions – Any unique handling, coating, or packaging requirements

Sourcing components for build-to-print projects requires careful attention to your specified manufacturer part numbers. Our procurement team is experienced in:

We follow a structured, print-driven manufacturing process that ensures your design is reproduced exactly:

Design Review & DFM Verification – Before production begins, our engineering team reviews your design for manufacturability. We identify potential issues such as minimum pad clearances, via-in-pad requirements, or test point accessibility—and we notify you for approval before proceeding.

Print-Compliant Procurement – Every component is sourced exactly to your BOM specifications. We do not substitute parts without your explicit, written approval. All component certificates are archived for traceability.

Precision Assembly – Your boards are assembled on our 12 automated SMT lines, with automated wave soldering and robotic selective soldering as required. Our placement machines handle 01005 components, micro-BGA, and fine-pitch devices with industry-leading accuracy.

Comprehensive Inspection – Each board undergoes AOI, SPI, and 3D X-Ray inspection to verify component placement, solder joint integrity, and hidden-joint quality (BGA, QFN, LGA). ICT, flying probe, and FCT validate electrical and functional performance.

Reliability Verification – For products requiring environmental qualification, our reliability laboratory performs thermal cycling, thermal shock, humidity, and vibration testing to your specifications.

Documentation & Shipment – Every board ships with a Certificate of Conformance, inspection reports, and full traceability records linking components to your BOM.

•   Fidelity to Your Design – We build exactly what you specified, no shortcuts or unapproved substitutions
•   12 Automated SMT Lines – High-volume capacity with precision placement for complex designs
•   Comprehensive Inspection – AOI, SPI, X-Ray, ICT, FCT, and flying probe at every critical checkpoint
•   Reliability Laboratory – Environmental testing for mission-critical applications
•   Full Traceability – Every component linked to your BOM; complete records archived

When your design is finalized and your documentation is complete, you need a manufacturing partner who executes with precision and fidelity. With Studio's Build-to-Print Turnkey PCBA with Component Procurement, your design is manufactured exactly as you intended—backed by advanced automation, comprehensive testing, and full traceability. Contact us today to discuss your project requirements.