Full Service PCB Assembly Flexible Sourcing To Shipping Flex PCB Prototyping
Overview
Full-service flexible PCB assembly from component sourcing through final shipping—all managed by one team, all under one roof. Studio Electronics offers Full-Service Flex PCB Assembly covering the complete production cycle. As a comprehensive provider of PCB assembly in China, we manage component procurement, FPC pre-treatment, custom carrier fabrication, SMT assembly, controlled reflow, inspection, and global logistics. Our 12 automated SMT lines, specialized FPC expertise, and comprehensive quality systems deliver reliable flexible assemblies for any application. This is the complete service.
Full-Service Coverage – Sourcing to Shipping
| Service Area | Studio Capability | Quality Assurance |
|---|---|---|
| Component Sourcing | Global supply chain; authorized distributors | Incoming inspection; LCR testing; traceability |
| FPC Fabrication | In-house flexible PCB fabrication | Material certification; controlled processes |
| Carrier Fixture | Custom design and CNC fabrication | Precision alignment; flatness verification |
| SMT Assembly | 12 automated SMT lines; ±25μm accuracy | SPI; AOI; real-time process monitoring |
| THT Assembly | Automatic wave soldering; robotic soldering | Solder joint verification; X-Ray inspection |
| Quality Testing | AOI; X-Ray; ICT; Flying Probe; FCT—100% | Documented results per board serial number |
| Final Assembly | Box-build; stiffener application | Functional verification; visual inspection |
| Logistics | Anti-static packaging; customs clearance | Packaging verification; tracking; delivery |
The Full-Service FPC Assembly Process
Stage 1: Component Sourcing – Components sourced through authorized distributors. For low volume PCB assembly, small-quantity procurement supported.
Stage 2: FPC Fabrication – In-house flexible PCB fabrication or customer-provided FPCs. Material verification and incoming inspection.
Stage 3: FPC Pre-Treatment – Pre-baking removes moisture from polyimide substrates.
Stage 4: Carrier Fixture – Custom carriers fabricated for each FPC design.
Stage 5: SMT Assembly – 12 SMT lines with dedicated FPC placement programs. ±25μm accuracy. Automatic wave soldering for through-hole.
Stage 6: Controlled Reflow – Low-temperature profiles protect polyimide substrates while achieving reliable solder joints.
Stage 7: Quality Inspection – 100% coverage: AOI; X-Ray; ICT; Flying Probe; FCT. Dynamic bend testing available.
Stage 8: Final Assembly & Shipping – Careful demounting; anti-static packaging; customs clearance; global logistics.
Why Full-Service FPC Assembly Matters
- Complete Accountability – One supplier owns the entire process
- Reduced Burden – No need to coordinate multiple vendors
- Consistent Quality – Unified quality management across all stages
- Faster Results – Integrated production with no handoff delays
- Simplified Logistics – One shipment; one invoice; one point of contact
Studio delivers Full-Service Flex PCB Assembly—sourcing to shipping with specialized FPC expertise.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.