SMT THT Prototype PCBA Turnkey PCB Assembly Service 24 Hour Expedited Service
In product development, speed is everything. Every day saved in the prototyping phase means one day closer to market—and one step ahead of the competition. But speed alone is not enough; your prototypes must also be accurate, reliable, and representative of your final design. At Studio, we deliver both. Our Prototype Turnkey PCBA with 24-Hour Expedited Service is engineered for engineers and product teams who need fully assembled, tested, and validated boards in record time.
Our expedited prototyping capability is built on advanced manufacturing infrastructure: 12 fully automated SMT production lines with rapid setup and changeover, automated wave soldering, programmable robotic soldering, and a full inspection suite including AOI, SPI, 3D X-Ray, ICT, FCT, flying probe testers, and an accredited reliability laboratory. We compress the entire turnkey cycle—from component sourcing and PCB fabrication to assembly, testing, and shipping—into as fast as 24 hours.
| Service Component | What We Deliver in 24 Hours |
|---|---|
| DFM Review | Rapid manufacturability analysis with immediate feedback |
| Component Sourcing | Pre-stocked inventory and authorized distributors for instant parts availability |
| PCB Fabrication | Expedited board fabrication to meet the 24-hour window |
| SMT / THT Assembly | Precision placement and soldering on 12 automated lines |
| AOI & SPI Inspection | Automated optical and solder paste inspection |
| Functional Testing (FCT) | Power-on testing to verify basic board functionality |
| Packaging & Shipping | ESD-safe packaging with same-day dispatch |
| Step | Timeframe | Action |
|---|---|---|
| File Submission | Hour 0 | Submit Gerber files, BOM, and assembly drawings |
| DFM Review & Approval | Hour 0–2 | Engineering review and feasibility confirmation |
| Component Kitting | Hour 0–8 | Parts picked from inventory or sourced immediately |
| PCB Fabrication | Hour 4–16 | Boards fabricated using expedited processes |
| Assembly & Soldering | Hour 12–20 | SMT and/or THT assembly with automated soldering |
| Inspection & Testing | Hour 18–22 | AOI, SPI, X-Ray (if required), and FCT validation |
| Final Packaging & Ship | Hour 22–24 | Boards packaged and dispatched with same-day shipping |
| Your Scenario | Why 24-Hour Prototype Works |
|---|---|
| You need to test a new design concept | Immediate physical validation speeds decision-making |
| You have an upcoming trade show or demo | Working boards in hand for live demonstrations |
| You need regulatory testing samples | Quick turnaround meets tight submission deadlines |
| You are iterating between design revisions | Multiple rapid spins in a single development sprint |
| Your supply chain is delaying production | Quickly validate alternatives with working prototypes |
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Real-Time Process Monitoring – MES systems detect and correct issues immediately
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Automated Inspection – SPI and AOI at critical checkpoints ensure accuracy
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Functional Validation – FCT ensures each board powers on and operates as designed
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Experienced Engineering Oversight – Skilled technicians supervise every step
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Traceability – Full material and process traceability, even on expedited orders
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24-Hour Turnaround – From design files to working boards in a single day
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12 Automated SMT Lines – Advanced equipment for rapid prototyping
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No MOQ Restrictions – Build exactly what you need, from 1 to 100 units
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Comprehensive Testing – AOI, SPI, X-Ray, ICT, FCT on every board
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Full Turnkey Service – Sourcing, fabrication, assembly, testing, shipping
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DFM Support – Free manufacturability review with actionable feedback
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Seamless Production Transition – Prototype to production with same processes
Do not let long lead times slow down your innovation. With Studio's Prototype Turnkey PCBA with 24-Hour Expedited Service, you can go from design files to working boards in a single day—backed by the quality and expertise of a true one-stop EMS partner. Contact us today to submit your files and get your prototype tomorrow.
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Have questions about our products or want to discuss a custom order? Our team is ready to help you.