SMT Full Turnkey PCB Assembly 20+ Layers Turnkey PCB Manufacturing
Sourcing electronics manufacturing in China often means juggling multiple suppliers—one for PCB fabrication, another for components, a third for assembly, and yet another for testing. This fragmented approach introduces risk, delays, and communication breakdowns. Studio Electronics offers a better way: full turnkey PCB assembly in China, where we manage the entire production chain from start to finish. You provide the design; we deliver the finished, tested, and packaged product—ready for your market.
| Stage | What Studio Delivers |
|---|---|
| Component Sourcing | Global supply chain network; procurement of active/passive components; lifecycle management; EOL risk mitigation |
| PCB Fabrication | Multi-layer boards up to 20+ layers; rigid, flex, and rigid-flex options |
| SMT Assembly | 12 fully automated SMT lines; high-speed placement for dense, complex designs |
| THT Assembly | Automatic wave soldering + programmable robotic soldering for through-hole components |
| Box-Build Integration | Enclosure assembly, wiring, module integration, and final packaging |
| Testing & Validation | AOI, SPI, X-Ray, ICT, FCT, Flying Probe, and reliability lab testing |
| Logistics & Fulfillment | Warehousing, global shipping, customs clearance, and drop-shipping |
Each stage is monitored by our proprietary MES (Manufacturing Execution System), which provides real-time traceability—from the moment components enter our warehouse to the final functional test of your assembled PCB.
Our factory floor is where precision meets productivity:
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12 Fully Automated SMT Lines – Featuring high-speed placement machines with 01005 component capability
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Automatic Wave Soldering – Programmable temperature profiles for consistent THT soldering across varying board thicknesses
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Programmable Automated Soldering Robots – Ideal for selective soldering on mixed-technology boards where manual soldering would be inconsistent
This combination of SMT, wave, and robotic soldering gives us the flexibility to handle nearly any assembly configuration—from ultra-compact wearables to large-format industrial control boards.
With Studio, quality is not an afterthought—it is engineered into every step:
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Incoming Inspection – LCR testing and visual inspection for all incoming components
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In-Process Inspection – SPI and AOI at critical points along the SMT line
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Post-Solder Inspection – X-Ray for BGAs and hidden joints; AOI for visible joints
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Electrical Testing – ICT for component-level verification; FCT for full board functionality
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Environmental Reliability – Thermal shock, temperature cycling, humidity testing, and vibration in our reliability laboratory
Our MES system records inspection data for every board, ensuring full traceability. If an anomaly is detected, we identify and correct it immediately—before it impacts your schedule.
| Industry | Typical Applications |
|---|---|
| Medical Devices | Patient monitors, diagnostic equipment, wearable health devices |
| Automotive Electronics | ECUs, BMS, ADAS sensors, lighting modules |
| Industrial Control | PLCs, HMIs, servo drives, power supplies |
| IoT & Smart Home | Gateways, smart sensors, connected appliances |
| Communication Power | Rectifiers, RF amplifiers, telecom power modules |
Choosing a turnkey partner in China is about trust—trust in quality, reliability, and communication. At Studio, we are ISO9001, IATF16949, and ISO13485 certified. Our multilingual team (English, Mandarin, Cantonese) ensures clear communication. And our in-house engineering team is available to provide DFM feedback to optimize your design for cost and manufacturability.
Let us show you what a truly seamless turnkey experience looks like.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.