SMT PCBA Manufacturing Full Service SMT Board Assembly Sourcing To Ship
Low-volume production involves more than just assembly—it requires component sourcing, PCB fabrication, testing, and logistics coordination. Studio Electronics offers Full-Service PCB SMT Assembly that covers everything from sourcing to shipping. As a comprehensive provider of PCB assembly in China, we manage your entire low volume PCB assembly production cycle, enabling you to focus on product development while we handle the manufacturing complexity. Our 12 automated SMT lines, automatic wave soldering, programmable soldering robots, and full inspection suite work together to deliver complete boards—from bare PCB to packaged product—with strict quality control and full traceability.
| Service Area | Studio Capability | Quality Assurance |
|---|---|---|
| Component Sourcing | Global supply chain; authorized distributors; small-quantity procurement | Incoming LCR testing; Brand authenticity verification; lot traceability |
| PCB Fabrication | 2-20+ layers; rigid/flex/rigid-flex; multiple finishes | Controlled processes; material certifications; dimensional verification |
| SMT Assembly | 12 automated lines; 01005 to BGA; ±25μm accuracy | SPI before reflow; AOI after placement; real-time monitoring |
| Through-Hole Assembly | Automatic wave soldering; programmable soldering robots | Solder joint verification; X-Ray for hidden joints |
| Testing | AOI, X-Ray, ICT, Flying Probe, reliability lab—100% coverage | Every board tested; documented results per serial number |
| Box-Build | Enclosure assembly; wiring harness; module installation | Final functional verification; visual inspection |
| Logistics | Anti-static packaging; customs clearance; global shipping | Packaging integrity verification; shipping documentation |
Stage 1: Order Intake & Engineering Review
Your order is received; design files, BOM, and specifications are reviewed. DFM analysis identifies potential issues before production.
Stage 2: Component Procurement
We procure all materials per your BOM: PCB boards, electronic components, and assembly materials. Our global supply chain supports small-quantity procurement. Every incoming component undergoes strict LCR testing and visual inspection.
Stage 3: PCB Fabrication
In-house bare board creation: 2-20+ layers, rigid/flex options, multiple finishes. Advanced etching, layering, and drilling processes.
Stage 4: SMT & THT Assembly
12 automated SMT lines with ±25μm accuracy. Automatic wave soldering for through-hole components. Programmable soldering robots for precision selective soldering.
Stage 5: Quality Control (100% Inspection)
- 3D SPI – Paste volume, height, area before reflow
- AOI – Component presence, polarity, alignment, solder joints
- 3D X-Ray – BGA/QFN hidden joint inspection
- ICT – Component-level electrical validation
- Flying Probe – Fixture-less testing for low volume PCB assembly
- FCT – Functional testing under simulated conditions
- Reliability Lab – Thermal shock, temperature cycling, damp heat, vibration
Stage 6: Final Assembly & Shipping
Board integration, component connection, final verification. Professional anti-static packaging, customs clearance, global shipping.
- Complete Accountability – One supplier owns the entire process from sourcing to shipping
- Reduced Management Burden – No need to coordinate multiple vendors
- Consistent Quality – Unified quality management across all stages
- Strict QC – 100% inspection coverage; MES traceability; defect resolution
Studio delivers Full-Service PCB SMT Assembly—sourcing to shipping, all under one roof, with strict quality control.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.