Custom Flex PCB Assembly – Any FPC Design
Custom Flex PCB Assembly – Any FPC Design
Overview
Every flexible PCB design is unique—different shapes, bend requirements, component layouts, and materials. Studio Electronics offers Custom Flex PCB Assembly—any FPC design, any specification, any quantity. As a specialized provider of PCB assembly in China, we handle FPC designs of all complexities—single-sided, double-sided, multi-layer flexible, and rigid-flex—with custom carrier fixturing and process optimization for each design. Our 12 automated SMT lines and comprehensive inspection deliver reliable custom FPC assemblies for any application.
Custom FPC Assembly – Design Flexibility
| Customization Dimension | Studio Capability |
|---|---|
| FPC Type | Single-sided; double-sided; multi-layer; rigid-flex |
| Substrate Material | Polyimide; polyester; specialty flex materials |
| Component Types | 01005 to BGAs; fine-pitch QFPs; connectors; through-hole |
| Stiffener Options | FR4; PI; metal; selective stiffener placement |
| Surface Finishes | ENIG; OSP; Immersion Silver; Gold Plating |
| Testing | AOI; X-Ray; ICT; Flying Probe; FCT; dynamic bend |
| Quantity | 1-10,000+ boards; no MOQ |
Our Custom FPC Assembly Process
Stage 1: Design Review & Engineering Support
Our engineering team reviews your FPC design and provides DFM feedback. Carrier fixture design is optimized for your specific board shape and component placement pattern.
Stage 2: Component Sourcing – Components sourced through authorized distributors per your BOM. For low volume PCB assembly, small-quantity procurement supported.
Stage 3: FPC Pre-Bake – Pre-baking removes moisture, preventing delamination during reflow.
Stage 4: Custom Carrier Fabrication – Precision carriers fabricated for your specific FPC design. Tooling pins match FPC registration holes.
Stage 5: SMT Assembly – 12 SMT lines with custom placement program. Optimized parameters for your specific FPC design.
Stage 6: Controlled Reflow – Custom low-temperature profiles validated per design.
Stage 7: Quality Inspection & Testing – 100% coverage: AOI; X-Ray; ICT; Flying Probe. Custom bend testing available.
Stage 8: Final Assembly & Shipping – Careful handling; anti-static packaging; global logistics.
Why Choose Studio for Custom FPC Assembly?
Design Flexibility – Any FPC design; any complexity; any quantity
Custom Carriers – Precision fixtures for every design
FPC Expertise – Years of experience with polyimide substrates
Complete Service – Sourcing through assembly and shipping—one point of contact
Low Volume Support – Competitive pricing for low volume PCB assembly
Studio delivers Custom Flex PCB Assembly—any FPC design with the specialized expertise flexible circuits demand.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.