Quick Change Fixtures Robotic Grinding Machine Multi Axis For Door Control Hardware
Price:
65000-98000 USD
MOQ:
1
Delivery Time:
90 WORKING DAYS
Brand:
KINGSTONE
Product Description
Quick Change Fixtures Robotic Grinding Machine For Door Control Hardware
Quick Change Fixtures Robotic Grinding Machine For Door Control Hardware
The Model-Mix Problem in Door Control Hardware
Door control hardware is a model-mix business. One plant makes closers in six torque grades, floor springs in three sizes, locks in a dozen variants -- in weekly batches. Traditional automation dies on changeover: hours of re-fixturing for a batch that runs in days. The answer is not a faster robot. It is a faster fixture change. Our quick change fixture system swaps palletized tooling in minutes, with repeatable positioning the robot can trust -- so small batches stay profitable and the cell never idles for setup.
- Quick change fixture system: palletized exchange, docking station
- Repeatable fixture positioning ±0.02 mm -- no re-teach per changeover
- Force-controlled material removal head + adaptive path
- Per-part process logging -> quality records for certification audits
Quick Change Fixture System -- The Core Difference
On model-mix production, fixture changeover is the hidden cost. Manual re-fixturing takes hours and reintroduces positioning error on every setup.
- Model changeover in minutes, not hours
- No re-teach between changeovers -- positioning is mechanical, not taught
- Small batches stay profitable -- the cell follows your order book
Precision Mechanism Quality: Valve Bores & Clearances
A closer that leaks oil, a lock that sticks -- both trace back to a burr in a bore or a flash on a mating face. On door control hardware, deburring quality is product function.
- Valve bore & oil gallery burrs removed at the root
- Mechanism clearance consistent part to part -- smooth hydraulic damping, smooth lock action
- Flash removed flush at fit points -- no assembly-line fit-up rejects
Certification-Ready Finishing (EN 1154 / EN 12209)
Closers and locks ship with certification. EN 1154 endurance and EN 12209 mechanical tests punish parts with burrs -- a raised flash in a damping chamber fails the cycle test; a burr on a latch face fails the load test.
- Finishing holds the tolerances endurance tests demand
- Burr-free damping chambers pass cycle testing first time
- Process records support your certification file
Frequently Asked Questions
Q1. How fast is model changeover with quick change fixtures?
Palletized fixture exchange with zero-point clamping completes most changeovers in minutes-- no re-teach required, positioning is mechanical.
Q2. Can one cell handle closers, floor springs and locks?
Yes -- the fixture library holds pallets per model family; recipes switch force setpoints and tooling automatically
Q3. How do you prevent oil leakage caused by valve bore burrs?
Force-controlled internal tooling removes burrs at the root inside valve bores and oil galleries, documented per part
Q4. Does the finishing help us pass EN 1154 / EN 12209 tests?
Finishing holds the tolerances endurance and load tests demand -- burr-free damping chambers and latch faces pass first time
Q5. Can the cycle time match our production line?
Yes -- index-table overlap and multi-cavity fixtures keep pace with line output
Q6. Can you run a trial on our actual closer/lock parts?
Yes -- we process your real parts and return cycle time, burr results and consumable cost before you commit
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Zhejiang Kingstone Robot & Technology Co., Ltd.
Location
NO 275 KAIFAQU RD, ECONOMICDEVELOPMENT ZONE,RUIAN ,WENZHOU CITY,ZHEJIANG PROVINCE,CHINA
Contact Person
Bill Ni