CNC Controlled Deburring And Polishing Machine 6 Axis For Hydraulic Components
Price:
65000-98000 USD
MOQ:
1
Delivery Time:
90 WORKING DAYS
Brand:
KINGSTONE
Product Description
CNC Controlled Robotic Deburring And Polishing Machine For Hydraulic Components
Advanced CNC-controlled robotic system specifically designed for precision deburring and polishing of hydraulic components, ensuring complete removal of internal burrs and controlled edge breaks.
Proprietary Advantages
Cross-Port Intersection Deburring – Programmed Precision, Not Chance
The LR-DP-HYD addresses the critical hydraulic deburring challenge of cross-port intersections with systematic programming:
- Component drilling maps are converted into comprehensive port-map programs
- Each intersection receives a dedicated deburring cycle with precisely sized reach tools
- Controlled edge-break radius targets and material-specific force parameters
- Flexible reach tooling accommodates depths up to [TBC] mm
- Complete coverage of both blind and through ports
No intersections are overlooked or partially addressed – every cross-port on the drilling map is systematically deburred to specification.
Port-map coverage: every drilled port + every intersection; reach depth: [TBC] mm; edge-break radius at intersections: [TBC] mm ± [TBC] mm.
CAD-Derived CNC Programming – Micron-Level Repeatability & Version Control
Three-level CNC control ensures unprecedented precision and traceability:
Path Level: All deburring paths derived from component geometry with ±[TBC] µm repeatability
Dwell Level: Program-controlled feed rate profiles ensure consistent edge-break radius through controlled dwell times
Record Level: Version-numbered programs with SHA hash provide complete traceability from component serial number to exact program version used
When field failure investigations occur, the system provides definitive program version and hash data – not operator assurances.
Industry Context
Hydraulic components face unique failure risks where sub-millimeter burrs left in cross-drilled ports can break loose, travel with hydraulic oil, and cause catastrophic system failures under full pressure. These failures are invisible on drawings and defensible only through complete, verifiable burr removal from every port intersection.
The LR-DP-HYD addresses this critical need by treating every port as a programmed deburring cycle, ensuring complete burr removal with controlled edge breaks, internal chip clearance, and serial-linked process records.
Frequently Asked Questions
Why is cross-port deburring treated as a program rather than a tool operation?
Cross-port burrs form at specific intersections of drilling operations at precise depths and locations. Tool-based approaches address intersections incidentally, while port-map programming ensures every intersection receives a dedicated cycle with controlled edge-break radius, execution logging, and complete verification. This systematic approach prevents the field failures that commonly trace to incidentally addressed intersections.
How deep can the machine reach into a block to deburr an intersection?
Reach depth varies by port diameter and tool set configuration. The system accommodates depths up to [TBC] mm for ports in the [TBC]-[TBC] mm range using flexible, port-sized reach tooling. During quotation, we assess your deepest intersections and port diameters to match the appropriate tool set. For intersections beyond practical tool reach, we advise on alternative processes like abrasive flow machining.
Our spool bores are precision-honed. How does the machine avoid touching them?
Spool bore geometry is explicitly excluded from deburring paths in the programming phase, maintaining [TBC] mm clearance from bore walls. Bore entry edges are addressed using axial tool approaches from outside the bore, never contacting the honed bore surface. Exclusion zones are defined according to component drawing specifications and confirmed during pre-programming review. The system preserves the original honed surface roughness (Ra) as verified through before-and-after sample trials.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Zhejiang Kingstone Robot & Technology Co., Ltd.
Location
NO 275 KAIFAQU RD, ECONOMICDEVELOPMENT ZONE,RUIAN ,WENZHOU CITY,ZHEJIANG PROVINCE,CHINA
Contact Person
Bill Ni