Flexible Robotic Deburring and Polishing Machine for Die Cast Housing
Price:
68000-102000 USD
MOQ:
1
Delivery Time:
90 working days
Brand:
Kingstone
Product Description
Flexible Robotic Deburring and Polishing Machine for Die Cast Housing
Not every die cast finishing line produces one part in high volumes all day. Most produce dozens of housing types — ECU enclosures, motor end covers, pump bodies, junction boxes, lighting housings, sensor brackets — in batches that shift from model to model across the week. A machine optimized for one part in one process configuration becomes a bottleneck the moment the production mix changes.
The LR-DP-FLEX-DCH is a flexible robotic deburring and polishing machine built for exactly this reality. Flexible means three things here:
- Fast model changeover: Recipe, fixture and tooling configured per housing model — changeover from one model to the next in under [TBC] minutes, not a day of re-teaching.
- Modular process activation: Deburr phases, polish phases or any combination can be activated or deactivated per model — a housing going to powder coat activates the deburr and pre-coat phases; a housing going to assembly activates deburr only; a housing going to PVD activates the full deburr-to-mirror sequence.
- Multi-material mixed lines: Aluminium A380, zinc Zamak and steel housings can run back-to-back on the same cell with material-flag recipe switching — no second machine for the second alloy.
The LR-DP-FLEX-DCH is the cell for die cast finishing shops that cannot afford to dedicate a machine per housing model — but cannot afford the quality drift, rework cost and throughput loss of manual finishing either.
Proprietary Selling Points
Phase-activation Matrix — Each Housing Gets Only the Process It Needs
The most common inefficiency in a die cast finishing cell is running phases that the current part does not require. A housing going to powder coat does not need a mirror polish phase. A forged housing with no gate stubs does not need a cut-off pass. A housing going to assembly needs only edge deburring, not a pre-coat Ra surface pass.
Quick-mount Modular Fixture — Sub-[TBC]-minute Changeover, No Re-calibration
Fixture changeover is the most common bottleneck in a high-mix finishing cell. Traditional fixtures require unbolting, re-positioning, re-clamping and re-calibrating — turning a product change into a half-shift event.
The LR-DP-FLEX-DCH uses a two-layer fixture architecture:
- Layer 1 — Universal base plate: Permanently mounted in the cell; never moved. Contains the common datum interface (precision kinematic coupling or dowel pattern [TBC]) that every model-specific insert references.
- Layer 2 — Model-specific insert: Lightweight, color-coded per housing model; snaps or locks onto the base plate in a single action without tools. The coupling geometry guarantees repeat position accuracy — the insert locates to ±[TBC] mm on the base plate every time.
Because every insert references the same common datum, the robot programme does not change when the fixture changes. No re-calibration is needed after a fixture swap. No verification part is required before the first production part. The new model's recipe is called and the first production part runs.
Deburr-only, Polish-only, or Full D+P — One Cell, Three Operating Modes
The flexibility of the phase-activation matrix extends to the cell's fundamental operating mode:
- Deburr-only mode: Phases D1-D4 and the vision gate active. Polish positions in the rack are not called. Suited to housings going to shot blast, vibratory finish, or direct to powder coat without surface preparation.
- Polish-only mode: Phases P1-P2 active. Deburr tools not called. Suited to pre-ground or pre-deburred housings that arrive needing surface finishing.
Frequently Asked Questions
What does "flexible" mean on this machine — isn't every robot flexible?
A robot arm can reach many positions, but that is not the same as process flexibility. On the LR-DP-FLEX-DCH, flexible means: model changeover in under [TBC] minutes using a quick-mount fixture insert and recipe switch; per-model phase activation so only the phases the part needs are run; multi-material recipes on one cell without hardware reconfiguration; and offline programming so new models are added without stopping production. Flexibility here is an operational property, not a mechanical one.
We run 30+ housing models per month in batches of 100-2,000. Is this machine suitable?
Yes — this is exactly the operating profile the LR-DP-FLEX-DCH is designed for. The recipe library holds [TBC] housing models. Each model has its own phase-activation matrix, material flag and Ra target. Changeover from one model to the next is a recipe call and a fixture insert swap. Batch sizes from [TBC] upwards are economical on the flexible cell — the changeover time is under [TBC] min, so even small batches recover their changeover overhead quickly.
Some of our housings only need deburring — no polish. Others need a full deburr-to-mirror sequence. Can one machine do both?
Yes — this is one of the three flexibility dimensions of the LR-DP-FLEX-DCH. Deburr-only housings run phases D1-D4 and skip P1-P2. Deburr-to-mirror housings run all active phases. The phase activation is per-model in the recipe; the cell hardware does not change between the two. The tool rack carries tools for both scenarios permanently — deburr-only recipes simply do not call the polish tool positions.
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Company
Zhejiang Kingstone Robot & Technology Co., Ltd.
Location
NO 275 KAIFAQU RD, ECONOMICDEVELOPMENT ZONE,RUIAN ,WENZHOU CITY,ZHEJIANG PROVINCE,CHINA
Contact Person
Bill Ni