1.0mm2 Solid Copper Conductor Annealed 18 Awg Bare Copper Wire
BV 1.0 mm² / 18 AWG — Technical Specification
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Category |
Parameter |
Value / Description |
|---|---|---|
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Product Identity |
Model Number |
BV (equivalent to 60227 IEC 01 / IEC 05) |
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Product Name |
Copper Conductor PVC Insulated Single-Core Building Wire |
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Standards Compliance |
GB/T 5023.3-2008, JB/T 8734.2-2016 |
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Certification |
CCC (China Compulsory Certification) |
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Brand / Origin |
TD / Anhui, China |
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Ratings |
Rated Voltage (U₀/U) |
450/750 V |
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Temperature Rating |
70 °C maximum continuous operating temperature |
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Minimum Installation Temp. |
0 °C (recommended; some compounds allow −15 °C) |
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Short-Circuit Temp. (max 5s) |
160 °C |
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Conductor |
Nominal Cross-Section |
1.0 mm² |
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AWG Equivalent |
18 AWG (approx. 0.823 mm² — not a 1:1 match) |
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Conductor Material |
Annealed Copper (Class 1 or Class 2) |
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Conductor Type |
Solid (Class 1) — or 7-strand flexible (Class 2) on request |
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Conductor Diameter (solid) |
1.13 mm (nominal) |
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20 °C DC Resistance (max) |
≤ 18.1 Ω/km (Class 1 solid) |
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Insulation |
Insulation Material |
PVC (Polyvinyl Chloride), Type V-75 or V-70 |
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Insulation Thickness (nominal) |
0.6 mm |
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Insulation Color Options |
Red, Black, Blue, Yellow/Green, White, Brown, Grey, Orange |
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Dimensions |
Average Overall Diameter (max) |
2.8 mm |
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Approx. Weight |
~13–15 kg/km |
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Electrical Performance |
Withstand Voltage Test |
2000 V AC, 5 min, no breakdown |
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Insulation Resistance (70 °C, min) |
≥ 0.010 MΩ·km |
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Current-Carrying Capacity |
In Free Air (single cable, 30 °C ambient) |
~14–15 A |
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In Conduit / Enclosed (30 °C ambient) |
~11 A |
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UL/NEC 18 AWG Reference (THHN/THWN-2) |
14 A @ 60 °C / 15 A @ 75 °C (for comparison only) |
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Mechanical & Safety |
Flame Retardant Grade |
Passes GB/T 18380.1 (single vertical) |
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IP Level |
IP20 (bare wire — protection depends on conduit/trunking) |
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Bending Radius (min) |
≥ 4 × overall diameter (~11 mm) |
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Smoke & Toxicity |
Standard PVC — not low-smoke, not halogen-free |
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Application |
Primary Use |
Indoor fixed wiring, lighting circuits, socket circuits, control panels |
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Typical Installation |
Conduit, trunking, behind drywall, switchgear internal wiring |
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Suitable Environments |
Residential, commercial, light industrial (dry or damp, not wet) |
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Not Suitable For |
Direct burial, outdoor exposure, fire-rated emergency circuits |
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Cross-Reference |
If Fire-Resistant Needed |
Use NH-BV (fire-resistant PVC) |
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If LSZH Needed |
Use WDZ-BYJ or WDZBN-BYJ (XLPE, halogen-free) |
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If Flexible Needed |
Use BVR 1.0 mm² (Class 5 stranded) |
Performance Highlights
Electrical Performance
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Rated Voltage 450/750 V — Suitable for 220/380 V single-phase and three-phase distribution systems, as well as low-voltage control and signaling circuits.
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Low Conductor Resistance — Maximum DC resistance at 20 °C of ≤ 18.1 Ω/km, ensuring minimal voltage drop and efficient power transmission over typical building run lengths.
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Excellent Dielectric Strength — Withstands 2000 V AC for 5 minutes without breakdown, providing a robust safety margin above normal operating voltage.
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Stable Insulation Resistance — Maintains a minimum insulation resistance of ≥ 0.010 MΩ·km at 70 °C, preventing leakage current even under sustained load conditions.
Thermal & Current-Carrying Capability
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70 °C Continuous Operating Temperature — The PVC insulation is formulated for long-term thermal stability at 70 °C ambient-rated service, with a short-circuit withstand capability of up to 160 °C for 5 seconds.
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Reliable Ampacity — Delivers approximately 14–15 A in free air and ~11 A when installed in conduit (30 °C ambient), making it ideal for lighting branch circuits, small appliance outlets, and control wiring.
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Controlled Thermal Aging — The PVC compound exhibits low thermal deformation and high resistance to embrittlement over decades of service life.
Mechanical Durability
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Solid Copper Conductor (Class 1) — 1.13 mm diameter annealed copper rod delivers high tensile strength and dimensional stability. The solid construction resists stretching during pulling and maintains secure terminations under screw-clamp connections.
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Uniform Insulation Extrusion — 0.6 mm nominal PVC wall thickness is applied via precision extrusion, producing a smooth, concentric profile with an average overall diameter not exceeding 2.8 mm — compact enough for dense conduit fills.
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Good Flexibility for Installation — While solid, the 1.0 mm² gauge offers manageable bending characteristics with a minimum bend radius of 4× diameter (~11 mm), suitable for standard conduit bends and panel routing.
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Abrasion & Impact Resistance — The PVC jacket provides effective protection against minor mechanical abrasion, crushing, and impact when installed in conduit or trunking.
Safety Characteristics
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Flame Retardant — Passes GB/T 18380.1 single-cable vertical flame test, self-extinguishing once the ignition source is removed, limiting flame spread along the cable length.
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Electrical Isolation — High-quality PVC formulation ensures consistent dielectric properties, protecting against accidental contact and short circuits.
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Color-Coded Identification — Available in Red, Black, Blue, Yellow/Green (earth), White, Brown, Grey, and Orange for intuitive phase, neutral, and protective conductor identification per regional wiring codes.
Environmental & Chemical Resistance
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Moisture Tolerance — Suitable for dry to damp locations (not wet or submerged). Performs reliably in typical indoor humidity conditions.
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Chemical Stability — Resistant to common household and industrial chemicals including mild acids, alkalis, oils, and solvents at ambient temperatures.
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UV Limitation — Not rated for prolonged direct sunlight exposure; outdoor or rooftop runs require UV-protective conduit or raceway.
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Service Life — Expected service life of 25+ years under normal indoor installation conditions with proper derating.
Installation & Handling
|
Aspect |
Recommendation |
|---|---|
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Installation Method |
Conduit, trunking, cable tray (covered), behind drywall, inside switchgear & distribution boards |
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Termination |
Screw terminals, push-in connectors, crimp lugs (strip insulation 8–10 mm) |
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Pulling Tension (max) |
≤ 50 N (avoid sharp bends during pull) |
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Minimum Install Temp. |
0 °C (below 0 °C, warm wire or use cold-flexible compound) |
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Storage |
Cool, dry location; avoid direct sun and stacking heavier reels on top |
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Reel Lengths |
Typically 100 m, 200 m, 500 m (custom lengths available) |
Color Selection
Application Scope
Primary Applications:
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Residential lighting and small-power circuits
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Commercial office fit-out wiring (switches, sockets, controls)
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Internal wiring of distribution boards, consumer units, and switchgear
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Control panel interconnections and instrumentation loops
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HVAC control circuits and thermostat wiring
Typical Projects:
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Apartment buildings, villas, and townhouses
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Schools, retail stores, and restaurants
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Light industrial workshops and warehouses
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Renovation and retrofit of legacy electrical installations
Product Selection Guide
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If your project requires… |
Recommended alternative |
|---|---|
|
Fire-resistant circuit integrity (emergency lighting, fire pumps) |
NH-BV or WDZBN-BYJ |
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Low-smoke, zero-halogen for public occupancy buildings |
WDZ-BYJ or WDZBN-BYJ |
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90 °C operating temperature |
BYJ (XLPE insulated) |
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Flexible stranded conductor for vibration/tight bends |
BVR 1.0 mm² (Class 5) |
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Direct burial or outdoor exposed run |
Use armored cable or UV-rated jacketed type |
Quality Assurance
Every production batch undergoes in-process and final inspection covering:
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Conductor resistance measurement
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Insulation thickness and concentricity verification
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High-voltage withstand test (spark test or immersion)
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Flame retardancy sampling
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Dimensional and visual inspection
Test reports and Certificate of Compliance (CoC) are available upon request, referencing batch number and manufacturing date.
Summary
The BV 1.0 mm² / 18 AWG building wire represents the industry-standard choice for general-purpose fixed electrical wiring where cost-effectiveness, proven safety, and regulatory compliance are priorities. It combines a low-resistance solid copper core with durable PVC insulation to deliver stable, maintenance-free performance across the full service life of a building's electrical infrastructure. For projects demanding enhanced fire safety, low-smoke, or higher temperature ratings, the same manufacturer offers direct upgrade paths within the WDZ, NH, and BYJ product families.
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