3D Puff Embroidery for Baseball Caps - Custom Foam Embroidery for Sports Headwear

For sports teams, athletic brands, and promotional companies needing professional-grade headwear branding — Wangshun offers 3D puff embroidery specifically engineered for baseball caps with optimal foam height and curve compatibility.

What problem this solves:
Baseball caps have a pronounced curve that can cause foam embroidery to pucker or distort. Our cap-specific engineering ensures the 3D effect stays perfect on curved surfaces.

Our capability:

• Monthly production: 300,000+ pieces

• MOQ: 500 pcs/design (team orders welcome)

• Sample lead time: 5-7 days

• Bulk lead time: 12-15 days

• Cap-optimized foam height (5mm recommended for caps)

• Curve-engineered construction for distortion-free results

• Sports-grade durability for athletic wear

Application scenarios:

1. Baseball and softball team caps

2. Sports merchandise and fan gear

3. Athletic brand headwear

4. Corporate and event promotional caps

5. Minor league and amateur sports teams

Trust signals:
Since 2004, Shenzhen Wangshun Computer Embroidery has been a trusted dimensional 3D puff embroidery manufacturer, serving clients across 30+ countries. Our factory is equipped with specialized foam embroidery machines and maintains full in-house capabilities from digitizing to bulk production. Backed by a scientific quality management system, we ensure consistent foam height and stitch quality across every order — which is why brands worldwide trust us for bold, raised embroidery.

Product Specifications: