Single-Piece Horizontal Wafer Packaging Box – 1" to 12" PP/PC Material with Foam Cushion

 
Engineered for ultra-clean wafer transport and storage, our single-piece horizontal packaging boxes provide complete protection for 1-inch to 12-inch wafers (25mm to 300mm). Made from high-purity polypropylene (PP) or polycarbonate (PC), these containers feature custom-molded foam cushions to ensure zero wafer movement during handling.
 
✔ 100% particle-free molding (ISO Class 1 cleanroom compatible)
✔ Anti-static protection (10⁶–10⁹ Ω surface resistivity)
✔ Shock absorption up to 50G (MIL-STD-883H compliant)
✔ Stackable & lightweight (30% lighter than traditional carriers)
 
Ideal for R&D labs, small-batch production, and wafer logistics, these boxes are SEMI E1.9 compliant and support RFID tagging for traceability.
 

Key Features of Single-piece horizontal wafer packaging

 
1. Single-piece wafer box's Advanced Material Construction
 

• PP (Polypropylene): Chemical-resistant, lightweight, ideal for standard fab use
• PC (Polycarbonate): High-impact, transparent, suitable for inspection-critical applications
• Medical-grade foam cushion: Closed-cell structure, low outgassing (<0.1% TML)

 
2. Single-piece wafer box's Precision Wafer Protection

• 3D-contoured foam inserts (prevents wafer shift)
• Edge-exclusion design (no contact with wafer active area)
• Multi-layer shock absorption (PE foam + EVA padding)

 
3. Single-piece wafer box's Cleanroom-Optimized Design

• Seamless single-piece molding (no particle traps)
• Gas-purge compatible (N₂ flush ports optional)
• Laser-etched labeling (no ink contamination)

 
4. Single-piece wafer box's Ergonomic & Automation-Ready

• Tool-free latching mechanism (one-hand operation)
• Stacking alignment pins (prevents misalignment)
• AMHS/SMIF compatible (adapter kits available)

 
5. Single-piece wafer box's Customization Options

• Sizes: 1", 2", 3", 4", 5", 6", 8", 12" (25mm–300mm)
• Foam types: Conductive, fire-retardant, or low-outgassing
• Special versions: Vacuum-sealed, humidity-controlled

Technical Specifications

Applications of Single-piece horizontal wafer packaging

1. Single-piece wafer box in R&D & Prototyping

• University labs: Safe transport of experimental wafers
• Material testing: Contamination-free storage
• Process development: Small-batch handling

 
2. Single-piece wafer box in Small-Scale Production

• MEMS/Photonics: Protection for fragile structures
• Compound semiconductors: GaN, SiC wafer storage
• Optoelectronics: LED wafer transport
•  

3. Single-piece wafer box in Wafer Logistics

• Fab-to-fab transfers: Shock-proof shipping
• Golden wafer storage: Long-term archival
• Equipment servicing: Temporary wafer housing

 
4. Single-piece wafer box in Metrology & Inspection

• SEM/TEM sample transport: Vibration isolation
• X-ray diffraction: Low-background material
• Wafer mapping: RFID-trackable storage

Q&A

Q1: What’s the difference between PP and PC versions?
A1:

• PP: Lower cost, chemical-resistant, opaque
• PC: Higher impact strength, transparent, wider temp range

 
Q2: Can these boxes be used in vacuum systems?
A2: Yes – special vacuum-grade versions feature:

• Metal-sealed gaskets
• <10⁻⁶ Torr outgassing
• Bakeable to 150°C

 
Q3: Are the foam cushions replaceable?
A3: Yes – modular inserts allow easy replacement every 300–500 cycles