High-Efficiency Hydrocyclone Mud Desander for Slurry Separation | Superior Fine Particle Removal, Customizable Materials, API Certified – TR SolidsControl
High-Efficiency Hydrocyclone Mud Desander for Slurry Separation | Superior Fine Particle Removal, Customizable Materials, API Certified – TR SolidsControl
Product Description
The Hydrocyclone Mud Desander is the second-level cleaning device in a complete solids control system. It is designed to separate drilling cuttings ranging from 45 to 75 μm using centrifugal force. Untreated mud enters the desander cone through a horizontal inlet under pressure; the combination of pressure and weight forces solid particles to travel along the cone wall and drop down, while the cleaner fluid overflows through the discharge pipeline. A shaker or hopper collects the separated solids, ensuring a cleaner drilling fluid that enhances overall drilling performance. Manufactured with an advanced design, careful engineering, quality materials, and fine workmanship, TR SolidsControl’s desanders are available with cyclones made of either high-chromium cast iron or pure polyurethane. They are fully interchangeable with international brands and offer long service life, lightweight structure, and easy maintenance.
Attributes
Model: TRCS Series (e.g., TRCS200-1S/2S, TRCS250-1S/2S, TRCS250-3S, TRCS300-1S/2S)
Working Pressure: 0.25–0.4 MPa
Inlet Size: DN125–DN150 mm
Outlet Size: DN150–DN200 mm
Separation Range: 45–75 μm
Cyclone Materials: High chromium cast iron or pure polyurethane
Bottom Shaker Options: TRTS60, TRZS752
Applications: Drilling fluid purification, solids control, and mud recycling
Technical Specifications
| Model | Capacity | Cyclone Specs | Cyclone Qty | Working Pressure | Inlet Size | Outlet Size | Separation Point | Bottom Shaker | Dimensions (mm) | Weight |
|---|---|---|---|---|---|---|---|---|---|---|
| TRCS200-1S/2S | 60/120 m³/h | 8" | 1 nos / 2 nos | 0.25–0.4 MPa | DN125 mm | DN150 mm | 45–75 μm | TRTS60 | 1510 × 1160 × 2000 | 570 kg / 620 kg |
| TRCS250-1S/2S | 100/200 m³/h | 10" | 1 nos / 2 nos | 0.25–0.4 MPa | DN150 mm | DN200 mm | 45–75 μm | TRTS60 | 1510 × 1360 × 2250 | 670 kg / 760 kg |
| TRCS250-3S | 300 m³/h | 10" | 3 nos | 0.25–0.4 MPa | DN150 mm | DN200 mm | 45–75 μm | TRZS752 | 1835 × 1230 × 1810 | 1300 kg |
| TRCS300-1S/2S | 120/240 m³/h | 12" | 1 nos / 2 nos | 0.25–0.4 MPa | DN150 mm | DN200 mm | 45–75 μm | TRZS752 | 1835 × 1230 × 1810 | 1380 kg |
Key Features
- Superior Fine Particle Removal: Efficiently separates drilling solids ranging from 45 μm up to 1 mm, ensuring optimal mud cleanliness.
- Customizable Materials: Choose between high-chromium cast iron for enhanced durability or pure polyurethane for lightweight performance and extended service life.
- Advanced Underflow Discharge: The pressurized "wet bottom" design quickly discharges solids, reducing blockage probability and maintaining high separation efficiency.
- Interchangeability: All desander components are fully interchangeable with leading international brands, ensuring seamless maintenance and reduced downtime.
Applications
- Oil & Gas Drilling: Enhances drilling fluid quality by effectively removing fine solids, protecting downstream equipment and improving drilling efficiency.
- Horizontal Directional Drilling (HDD): Maintains mud stability and performance in non-excavation drilling projects.
- Geothermal Drilling: Provides reliable solids separation under high-temperature conditions.
- Industrial & Agricultural Processes: Applicable in chemical processing, refineries, and slurry treatment for improved particle separation.
Certifications
- API & ISO 9001 Certified – Complies with international quality and safety standards.
FAQ
Q: What is the primary function of the Hydrocyclone Mud Desander?
A: It separates fine solid particles (45–75 μm) from drilling fluids, enhancing mud quality and reducing the need for frequent fluid replacement.
Q: What materials are available for the cyclones?
A: Cyclones can be manufactured from high-chromium cast iron or pure polyurethane, allowing customization based on operational needs.
Q: How does the pressurized “wet bottom” design benefit operations?
A: It rapidly discharges the separated solids, reducing the chance of blockages and ensuring continuous high-efficiency separation.
Q: Can the desander be integrated with existing solids control systems?
A: Yes, it is designed to seamlessly integrate with mud tanks and screening equipment, optimizing the overall solids control process.
Advantages and Services
- High-quality products at competitive prices.
- Shortest delivery times with flexible payment terms.
- Timely after-sale service and comprehensive technical support.
- Most equipment is fully interchangeable with international brands.
- Our products are exported to numerous countries worldwide, including Argentina, Egypt, the US, Australia, Romania, Pakistan, Dubai, Abu Dhabi, Iran, India, Indonesia, Vietnam, and Malaysia.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.