Vehicle Connectors Plugs Breaking Capacity / Normal Operation Durability Testing Equipment
Vehicle Connectors Plugs Breaking Capacity and Normal Operation Testing Machine PLC Control
Standards & Clauses:
IEC62196-1: 2014 “Plug, socket-outlets, vehicle connectors and vehicle inlets–Conductive charging of electric vehicle-Part1: General requirements” clause 22 and clause 23.
IEC60309-1: 2012 “Plug, socket-outlets and couplers for industrial purposes–Part1: General requirements” clause 20 and clause 21.
Samples and Restrictions:
Electric vehicle charging interfaces (plug, socket-outlets, vehicle connectors), industrial purpose plugs, socket-outlets and couplers
Application:
It is used to verify whether electrical accessories such as electric vehicle charging interfaces, industrial plugs, socket-outlets and couplers can withstand the mechanical, electrical and thermal stresses that occurred during normal operation without excessive wear or other harmful effects.
Test Principle:
The servo motor drives the mechanism to make the test samples repeat insertion and withdrawal actions. An external load can be used for the breaking capacity test. The power on / off time, test speed, stroke, and angle can all be preset on the touch screen.
Structure:
It adopts integral frame, driven by servo motor, precision ball screw and timing belt, with color touch screen for humanized operation and powerful digital display, and PLC for intelligent control, adopts three-axis adjustable clamp for charging interface life span test.
Use Environment:
Power supply: AC220V±10%,50/60Hz, or match client’s local power supply requirements
Working temperature 0-40°C, humidity 30%-90%;
Dimensions: about W1000*D750*H1200mm;
Weight: about 150kg
Technical Parameters:
| Test Station | Single, can be customized |
| Electrical Control Method | PLC intelligent integrated control, with color humanized touch screen |
| Drive Mode | Servo motor drive |
| Sample Clamping Method | Mechanical clamping, the position of clamping point can be adjustable along the 3-axis fixture |
| Linear Stroke | 0-100mm, can be preset (the spacing between test plug and test socket≥ 50mm) |
| Conduction Time | 0-99.9s, can be preset (electrical contact should be maintained no more than 4s, no less than 2s) |
| Speed of Insertion and Separation | 0-0.85m/s can be preset,default(0.8±0.1)m/s |
| Test Cycles | 0~999999 cycles, can be preset (A stroke is am insertion or a withdrawal of a plug or vehicle connector with its mating accessory. A cycle is composed of two strokes, one for insertion and one for withdrawal.) |
| Test Frequency | 0-10 cycles/min,can be preset(3.75cycles/min=7.5 stoke/min) |
| Load Power | External, providing standard required voltage, current and power factor, the load cabinet is optional |
| Optional Load Cabinet | Note: only with AC load cabinet, 0-70A, voltage 0-300V |
| Test Contents |
Appliance coupler/charging interface breaking capacity test Appliance coupler / charging interface normal operating life test |
| Clamp |
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| Detection Function | An open circuit alarm can be realized during testing under load, and the cycles can be recorded real in time. |
| Safety Protection | Ground protection, short circuit protection |
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