Servo Ultrasonic Plastic Welding Machine 30kHz With 9 Stage Speed
Servo Ultrasonic Plastic Welding Machine 30kHz With 9-Stage Speed And Pressure Control for Medical Industry
Description:
With the vigorous development of the medical device field, medical products become more and more complex, and the welding of many commonly used plastic materials has put forward higher requirements for ultrasonic welding technology (high consistency, high precision, high sealing), and the iSF series servo ultrasonic welding machine in the welding process are electronically controlled, all welding data can be exported and analyzed, and it has S-curve acceleration and deceleration, rapid displacement, straight line, arc, spiral, Spline tweening, Blend function, and better extensive process control improves part quality and consistency.
The existing conventional plastic shells of instruments are assembled using ultrasonic technology: disposable high-frequency electric knife pen, disposable stapler (endoscopic linear cutting or tubular stapler), disposable cannula puncture device, disposable high-frequency ablation Needles, disposable infusion filters, cardiac blood circulation pumps, medical plasma separation cups, etc.
The iSF series ultrasonic welding machine has future-focused iQS operation, the visual system supported via innovative visualization, data acquisition to support Industry 4.0, and IDCS interconnection service for remote monitoring and data collection. The integrated and flexible welding solutions can improve welding precision, control, and efficiency, and ensure welding quality and promote operational efficiency.
Technical parameters:
| Model | iSF S3015e |
| Frequency accuracy | 29.80KHz-30.20KHz |
| Power | 1500W |
| Triggering Method | Position/Pressure/Pressure drop |
| Welding Method |
Weld time/relative position/absolute position /weld energy/peak power/Max.pressure/grounding detect |
| Effective stroke(mm) | ≤75mm |
| Max Welding Time | 5 S |
| Voltage(V) | AC220V±5% 50/60Hz |
| Amplitude control | Single-stage amplitude/stepping amplitude/distance amplitude |
| Piling function | Time /position/energy/pressure |
| Operation way | standard/multi-speed(9-speed) |
| Cooling system | Vortex cooler |
| Weld area | No more than 100mm as per material, shape, etc. |
| Dimension(L*W*H)mm | 350*530*1360mm |
| Weight(kg) | 80kg |
Features:
| 1 |
9-stage speed and pressure control for operation at super high speed, and intelligent drive system makes this welder 6-Sigma repeatability, which contributes to the stability, precision, and reliability of Dongho brand ultrasonic welders. |
| 2 |
The new type of weighing sensor can sense the force and data display, which enables better control on the trigger force and welding force. |
| 3 |
Superposition function: Four types of welding processes can meet the demand for some special applications. |
| 4 |
Advanced UTC multi-core control system has enhanced the performance greatly in several folds, in conjunction with self-developed electromechanical adjustment-free function for ultra-precision control, connecting MES, DPS systems to PC, has realized real-time data management. |
| 5 |
CAN bus for field management to make the handling of high-speed application procedure realizable |
| 6 | The 6th generation iQS operating system with multi-level password protection. |
| 7 | Advanced 7 welding modes:
Weld time/relative position/absolute position /weld energy/peak power/Max.pressure/grounding detect |
| 8 | Intelligent functions and technologies(precise positioning, distance , and stacking functions) |
Our Advantages:
1. More than 25 years ultrasonic plastic welding machine manufacture experience;
2. Our company has passed ISO9001 quality management system, ISO1400 environmental management system, CE certification;
3. Technical staffs have more than 25-year experience in ultrasonic devices research, development, and manufacture;
4. First-class sales team, providing customers with valuable products and services;
5. High-quality promise, At least one-year Warranty for machines and 3 months warranty for tooling;
6. Professional after-sales service team, lifelong technical support.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.