Ultrasonic PVC Welding Machine 20kHz 2500W With Time Trigger Function
Ultrasonic PVC Welding Machine 20kHz 2500W With Time Trigger Function
IBA series ultrasonic welding machine is equipped with dongho validation of proportion valve technology and digital electronic high-performance generator, 15 kHz, 20 kHz, 30 kHz, 35 kHz, 40 kHz available, The generator can be used for precise parameter adjustment, digital amplitude setting, and amplitude segmenting control and various welding mode requirements, RS485/RS232 data real-time communication. With automation industry 4.0. Full series of modular design, standard with four scanning gun drives.
Technical Parameters:
| Model | iBA-F2025e |
| Frequency accuracy | 19.80KHz-20.20KHz |
| Power | 2500W |
| Triggering Method | Time |
| Welding Method | Time/Energy/Grounding detection |
| Max working Stroke(mm) | 80mm±1mm |
| Max Welding Time | 5s |
| Voltage(V) | AC220V±5% 50/60Hz |
| Air pressure | ≥0.05Mpa ≤0.65Mpa |
| Air pressure control | proportional valve |
| Weld area | Not more than 150mm as per material, shape, etc. |
| Dimension(L*W*H)mm | 500*750*1100mm |
| Weight(kg) | 106kg |
Ultrasonic Welding Machine Process
Through the energy conversion system, the high pressure and high-frequency signals generated by the generator are converted into high-frequency mechanical vibration, and added to the plastic workpiece, through the friction between the workpiece transfer temperature to the surface of the workpiece interface and internal molecules. When the temperature reaches the melting point of the workpiece itself, the workpiece interface will melt rapidly. When the vibration stops and the workpiece is cooled and formed under a certain pressure, the gap between the interface can be filled to achieve a perfect welding effect.
Ultrasonic plastic welding is widely used in the field of plastic welding, especially for the plastic mold welding of complex surfaces, because of its fast welding speed and high welding quality. Ultrasonic welding is generally composed of an ultrasonic generator, sensor (transducer), amplitude transformer (amplifier), welding head, and matching fixture, in which the amplifier mainly plays the role of energy transfer and amplification in ultrasonic welding processing. Ultrasound of the original amplitude, generally small, usually only a few microns, the actual processing applications for the ultrasonic welding machine amplitude of about tens to hundreds of micrometers. Therefore, amplitudes are usually amplified by the amplitude transformer. The amplitude transformer can also act as a mechanical impedance, matching the impedance between the sensor and the load, so that ultrasonic energy is more efficiently transmitted from the sensor to the surface to be welded.
Features:
* 6th generation iQS operation system
* PropControl (Proportion Valve Technology)
* New type electronic pressure-measuring device
* Built-in scanning gun for data tracing
* Welding parameters saving in USB, QA quality diagnosis, and control
* UTC220 high-speed control for enhancement of track precision
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