Steel Smelting Refractory Materials Inoculants Flux Core Welding Wire 13mm
Cored Wires Tailored Refractory Materials Iron and steel smelting
Product introduction
Cored Wire injection application has replaced the injective refractory lance powder injection method and proven to be integral feature in the secondary metallurgical treatment process where the advent of high-speed continuous casting and increased quality requirements calls for more stringent chemistry demands, shorter process time and exact process repeatability.
Cored Wire is fabricated into a tubular wire with a calculated mixture of alloys uniquely blended together; such as CaSi, Carbon, etc, producing special alloy cored or flux cored wire. The mixed powder elements are tightly encased in steel sheaths and formed in round shape of various diameters, depending on customers’ requirements and needs.
Cored wire is injected deep into the steel bath using a wire feeding machine, eliminating problems associated with alloying elements of low density and melting point, high toxicity and high affinity for oxygen and nitrogen.
General Information of the Cored Materials(standard for reference)
|
Diameter Cored Material |
Powder Weight per Meter(g/m) |
Chemical Composition of the Cored Materials(%) |
||
| 9mm | 13mm | 16mm | ||
| FeCa 70/30 | - | 264 | 370 | Ca>30%, Fe: Balance |
| FeCa 40/60 | - | 180 | - | Ca>60%, Fe: Balance |
| Pure Ca | 50-55 | - | - | Ca>98%, Al<0.8% |
| CaSi 30/55 | 102 | 235 | 315 |
Ca: 28-33%, Si>55%, Al<2.0%, S&P<0.05%, Fe: Balance |
| CaSi 40/50 | - | 221 | - |
Ca: 38-42%, Si>50%, Al<2.0%, S&P<0.05%, Fe: Balance |
| CaSi 60/35 | 103-115 | 160-175 | - |
Ca: 57-63%, Si>35%, Al<2.0%, S&P<0.05%, Fe: Balance |
| CaBaSi 14/14/50 | - | 240 | - |
Ca&Ba>14%, Si>55%, Al<2.0%, S&P<0.05%, Fe: Balance |
| CaAl 70/30 | 65 | - | - | Ca: 65-72%, Al: 28-32% |
| FeCaAl 30/40/30 | - | 196 | - | Ca: 38-42%, Al: 28-32%, Fe:Balance |
| FeTi 70/30 | 170 | 378 | 540 | Ti>30%, Fe: Balance |
| Pure Ti | - | 300 | - | Ti: 97-99% |
| FeSiMg | - | 290 | - | Mg: 8-12%, Si>50%, Fe: Balance |
| Pure Mg | 80 | 170 | - | Mg>97% |
| FeV 50/50 | - | 545 | - | V: 48-52%, Fe: Balance |
| FeB 80/(18-20) | 240 | 520 | 740 | B: 18-20%, Fe: Balance |
| Pure S | 95 | 220 | 293 | S>98% |
| Pure C | - | 145 | 230 | C>98% |
| Pure Al | 95 | 210 | 295 | Al>97% |
| Sheath Weight | 70-170 | 140-210 | 195-240 |
C: 0.051%, Si: 0.026%, Mn: 0.34%, P: 0.010%, S: 0.019%, Al: 0.039% |
Measurements of the Coil
|
Wire Diameter |
Interior Diameter |
Exterior Diameter |
Length of the Wire per Coil |
Width of the Coil |
| 9 mm | 670 mm (min) | 1250 mm (max) | 8000 m approx | 1150 mm (max) |
| 13 mm | 670 mm (min) | 1250 mm (max) | 5300 m approx | 780/1050 mm (max) |
| 16 mm | 670 mm (min) | 1250 mm (max) | 3500 m approx | 780 mm |
Packaging
Caged, palletized, polythene sheet wrapped in each coil. Equally distributed 8-10 numbers of strips to be fixed in each cage to prevent collapsing of outer layers. Powder weight, wire weight, gross weight, wire length, powder fill rate, lot no, coil no, date of production and date of expiry to be mentioned on every coil along with other coil details.
Get in Touch
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