SAE J2464 Battery Crush And Nail Penetration Test Equipment 300kN
SAE J2464 Battery Crush And Nail Penetration Test Equipment 300kN
Complied Standards & Clauses
Conforms to SAE J2464 Standard (Clause 4.3.3.1: Penetration Test; Clause 4.3.6.1: Crush Test), AIS 038 crush test in page no. 79 of 106 cl.no. 3.2, Nail penetration test in page no. 101 of 106 cl.no. 3.3.2 (a), IEC62133-2012, IS0 12405-4:2018, etc.
Equipment Overview
The Battery Crush and Nail Penetration Test Chamber (AIS 038) is an advanced testing system designed to evaluate the safety and performance of lithium-ion batteries under extreme mechanical stress conditions, such as crushing and penetration. This chamber is fully compliant with international standards including SAE J2464, IEC62133-2012, and ISO 12405-4:2018, making it ideal for testing battery safety for various applications, including electric vehicles (EVs) and other power battery systems.
Environmental Requirements:
Power Supply: AC380V (1±10%) at 50±0.5Hz with a three-phase four-wire system and protective grounding.
Site Conditions: The equipment must be installed in a flat, well-ventilated area free from strong vibrations, electromagnetic fields, and hazardous substances. The installation area should have sufficient space for maintenance and safe operation.
Environmental Conditions: Operating temperature: 20°C ± 5°C, humidity: ≤85% RH, and atmospheric pressure between 80 kPa and 106 kPa.
Technical Parameters
| User battery cell size |
Maximum size (length x width x height): 300*300*250mm, weight: 18kg-30kg
|
| Test space | 1000×1000×1000mm (width, depth and height) |
| Dimensions | 1200×1500×1850mm (width, depth and height, subject to actual design) |
| Equipment structure | Box-type structure |
| Smoke exhaust port | Smoke exhaust port is 100mm in diameter |
| Test hole | A 50mm hole is opened on each side |
| Control method | Remote computer control, distance ≥10m |
| Drive method | Servo Motor +Electric cylinder drive |
| Pressure range | 1～300kN, sensor maximum range 306kN |
| Pressure accuracy | ±1%FS |
| Pressure resolution | 0.01kN |
| Pressure holding time | 0~99min59s, can be set |
| Crush acupuncture speed | 0.1-83mm/s (adjustable) |
| Speed accuracy | 0.1mm/s~5mm/s, accuracy ±0.05mm/s; 5mm/s~83mm/s, accuracy ±0.1mm/s |
| Speed resolution | ≤0.01mm/s |
| Displacement | 0～300mm |
| Displacement accuracy | ±0.1mm |
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