Automotive Connector Flexing Test Machine EV Plug and Coupler Flexing Tester

Complied Standards & Clauses

IEC62196-1: 2014 “Plug, socket-outlets, vehicle connectors and vehicle inlets–Conductive charging of electric vehicle-Part1: General requirements” clause 26.4, figure 14

IEC60309-1: 2012 “Plug, socket-outlets and couplers for industrial purposes–Part1: General requirements” clause 24.4, figure 9

Equipment Structure

This Mechanical Load Flexing Test Equipment is designed to evaluate the mechanical endurance of vehicle plugs, socket-outlets, and non-rewireable couplers under repeated flexing. Driven by a high-precision servo motor, the system swings the sample from side to side, accurately simulating real-world bending and flexing conditions. Once the preset number of cycles is reached, the test stops automatically, ensuring consistent and repeatable results.

The built-in adjustable load allows precise control over the mechanical stress applied to each sample, making it suitable for a wide range of automotive connectors and accessories. Its robust construction, intuitive operation, and reliable performance make this equipment ideal for automotive manufacturers, EV charging equipment producers, R&D laboratories, and third-party testing agencies seeking to ensure the durability and safety of their connectors and couplers.

This tester is an essential tool for verifying mechanical reliability, product quality, and compliance with international standards, giving manufacturers confidence that their vehicle connectors will withstand real-world usage.

Technical Parameters