Resin Bonded Mesh Diamond Powder Grade BRD20 For Grinding Wheel
OEM self sharpen Mesh Diamond Powder Dark Green
Description:
Diamond is a simple crystal composed of carbon element formed under high pressure and high temperature conditions in the deep parts of the earth. Diamond is a colorless octahedral crystal whose composition is pure carbon, which is linked by carbon atoms with four-valent bonds. It is the hardest substance known to exist naturally. Since the CC bond in diamond is very strong, all valence electrons participate in the formation of covalent bonds, and there are no free electrons, so the hardness of diamond is very large, the melting point is 6900 degrees Fahrenheit, and the ignition point of diamond in pure oxygen is 720~800℃. It is 850~1000℃ in the air, and it is not conductive.
BRD series are polycrystalline-like diamond graine, mainly used in resin bond diamond grinding wheels. Harmony Industry Diamond (H.I.D.) boron doped technology largely improve BRD series bond strengh accordingly, elevate bond retention capabilities to crystal. Polycrystalline-like diamond graine is composed of sub-crystals with mosaic structure that provides the graine with irregular shape and rough surface. Polycrystalline-like diamond can keep consistency of self-sharpening and sharp cutting edges.
Available Size of Resin Bond Mesh Diamond Powder:
| US Mesh | 60/80 | 80/100 | 100/120 | 120/140 | 140/170 | 170/200 | 200/230 | 230/270 | 270/325 | 325/400 |
| FEPA | D252 | D181 | D151 | D126 | D107 | D91 | D76 | D64 | D54 | D46 |
| BRD10 | √ | √ | √ | √ | √ | √ | √ | √ | √ | √ |
| BRD20 | √ | √ | √ | √ | √ | √ | √ | √ | √ | √ |
| BRD30 | √ | √ | √ | √ | √ | √ | √ | √ | √ | √ |
| BRD-Ni | √ | √ | √ | √ | √ | √ | √ | √ | √ | √ |
Abrasive Materials Mesh Size Comparison List
| HARMONY | 国际标准 | 欧洲共同体 | 美国 U.S.A | 日本 JAPAN | 理论基准尺寸 | 俄罗斯 RUSSIA | ||||||||
| GB/T6406-1995 | ISO | FEPA | ANIS B74.16-1971 | JIS4130-1988 | Theoretlcal | 9206-80 | ||||||||
| Baslc Size | ||||||||||||||
| Grain No | Grain Size | Grain No Ⅰ | Grain No Ⅱ | Grain Size | Grain No | Grain Size | Grain No | Grain Size | Grain No | Grain Size | Inch | Mlllmeter | Grain No | Grain Size |
| 40/50 | 425/300 | 427 | 40/50 | 425/300 | B/427 | 355/300 | 40/50 | 425/300 | 40/50 | 425/300 | 0.015 | 0.378 | 500/400 | 500/400 |
| 50/60 | 300/250 | 301 | 50/60 | 300/250 | B/301 | 300/250 | 50/60 | 300/250 | 50/60 | 300/250 | 0.011 | 0.288 | 400/315 | 400/315 |
| 60/80 | 250/180 | 252 | 60/80 | 250/180 | B/252 | 250/180 | 60/80 | 250/180 | 60/80 | 250/180 | 0.009 | 0.226 | 250/200 | 250/200 |
| 80/100 | 180/150 | 181 | 80/100 | 180/150 | B/181 | 180/150 | 80/100 | 180/150 | 80/100 | 180/150 | 0.0069 | 0.174 | 200/160 | 200/160 |
| 100/120 | 150/125 | 151 | 100/120 | 150/125 | B/151 | 150/125 | 100/120 | 150/125 | 100/120 | 150/125 | 0.0058 | 0.148 | 160/125 | 160/125 |
| 120/140 | 125/106 | 126 | 120/140 | 125/106 | B/126 | 125/106 | 120/140 | 125/106 | 120/140 | 125/106 | 0.0048 | 0.123 | 125/100 | 125/100 |
| 140/170 | 106/90 | 107 | 140/170 | 106/90 | B/107 | 106/90 | 140/170 | 106/90 | 140/170 | 106/90 | 0.0041 | 0.103 | 100/80 | 100/80 |
| 170/200 | 90/75 | 91 | 170/200 | 90/75 | B/91 | 90/75 | 170/200 | 90/75 | 170/200 | 90/75 | 0.0034 | 0.086 | 80/63 | 80/63 |
| 200/230 | 75/63 | 76 | 200/230 | 75/63 | B/76 | 75/63 | 200/230 | 75/63 | 200/230 | 75/63 | 0.003 | 0.075 | 63/50 | 63/50 |
| 230/270 | 63/53 | 64 | 230/270 | 63/53 | B/64 | 63/53 | 230/270 | 63/53 | 230/270 | 63/53 | 0.0026 | 0.066 | 50/40 | 50/40 |
| 270/325 | 53/45 | 54 | 270/325 | 53/45 | B/54 | 53/45 | 270/325 | 53/45 | 270/325 | 53/45 | 0.0022 | 0.057 | ||
| 325/400 | 45/38 | 46 | 325/400 | 45/38 | B/46 | 45/38 | 325/400 | 45/38 | 325/400 | 45/38 | 0.0019 | 0.048 | ||
Super-hard abrasive powders are widely used in the manufacture of fine grinding, grinding, polishing, fine polishing and super-polishing grinding wheels, grinding pastes, abrasives, or as loose abrasives. Our company is the main domestic manufacturer of high-quality polycrystalline diamond powder, cubic boron nitride powder and single crystal diamond powder. As an expert in the production of super-hard abrasive powders, our company has always implemented the management concepts of 6S, 5S and IS09001 throughout the production process. The production line is equipped with advanced modern instruments, such as: topography analysis system, plasma ICP detector, laser Particle size analyzer, SEM, etc., our company's control of the quality of micro-powder, has completely entered the world of micro-particles throughout the various stages of crushing, shaping, cleaning, grading, purification, identification, storage and transportation.
Micron Size Available & Particle Size Distribution Specification for Superabrasive Grains
| Size | D10≥(µm) | D50(µm) | D95≤(µm) | Max(µm) | Min(µm) |
| 0-0.25 | 0.1 | 0.170~0.210 | 0.38 | -- | -- |
| 0-0.5 | 0.12 | 0.220~0.280 | 0.51 | --- | -- |
| 0-1 | 0.42 | 0.501~0.580 | 0.795 | 1.156 | 0.375 |
| 0.5-1 | 0.472 | 0.581~0.690 | 1.053 | 1.375 | 0.375 |
| 0.5-1.5 | 0.504 | 0.691~0.871 | 1.298 | 1.945 | 0.375 |
| 0-2 | 0.62 | 0.872~0.985 | 1.542 | 2.312 | 0.446 |
| 1/2 | 0.761 | 0.986~1.224 | 1.894 | 3.27 | 0.63 |
| 0.5-3 | 0.94 | 1.225~1.487 | 2.401 | 3.889 | 0.63 |
| 1/3 | 1.048 | 1.488~1.712 | 2.882 | 4.625 | 0.75 |
| 1.5-3 | 1.169 | 1.713~2.014 | 3.321 | 5.5 | 0.75 |
| 2/3 | 1.392 | 2.015~2.302 | 3.663 | 6.541 | 0.892 |
| 2/4 | 1.644 | 2.303~2.754 | 4.496 | 7.778 | 0.892 |
| 2/5 | 1.803 | 2.755~3.312 | 5.5 | 9.25 | 1.06 |
| 3/6 | 2.448 | 3.313~3.898 | 6.386 | 11 | 1.499 |
| 3/7 | 2.913 | 3.899~4.676 | 7.566 | 13.08 | 1.783 |
| 4/8 | 3.605 | 4.677~5.400 | 8.455 | 15.56 | 2.121 |
| 4/9 | 3.952 | 5.401~6.062 | 9.762 | 18.5 | 2.522 |
| 5/10 | 4.401 | 6.063~6.700 | 10.98 | 18.5 | 2.999 |
| 5/12 | 5.022 | 6.701~7.673 | 12.95 | 22 | 3.566 |
| 6/12 | 5.807 | 7.674~8.549 | 13.97 | 26.16 | 4.241 |
| 7/14 | 6.411 | 8.550~9.483 | 15.13 | 26.16 | 4.241 |
| 8/16 | 7.113 | 9.484~10.78 | 17.82 | 31.11 | 5.044 |
| 8/20 | 8.102 | 10.79~12.56 | 20.6 | 37 | 5.998 |
| 10/20 | 9.186 | 12.57~14.18 | 22.54 | 37 | 7.133 |
| 12/22 | 10.53 | 14.19~16.05 | 24.41 | 44 | 7.133 |
| 12/25 | 12.01 | 16.06~17.65 | 26.61 | 44 | 8.482 |
| 15-25 | 13.32 | 17.66~19.55 | 29.75 | 52.33 | 10.09 |
| 20-30 | 15.04 | 19.56~22.50 | 34.64 | 62.23 | 12 |
| 22-36 | 17.28 | 22.51~26.12 | 39.98 | 74 | 12 |
| 30-40 | 20.11 | 26.13~30.10 | 46.56 | 88 | 14.27 |
| 30-50 | 22.36 | 30.11~34.58 | 52.87 | 88 | 16.96 |
| 36-54 | 25.68 | 34.59~39.00 | 60.94 | 104.7 | 20.17 |
| 40-60 | 29.45 | 39.01~43.20 | 69.86 | 124.5 | 20.17 |
| 50-70 | 32.42 | 43.21~47.50 | 72.65 | 124.5 | 23.99 |
| 54-80 | 36.56 | 47.51~52.50 | 80.74 | 124.5 | 23.99 |
Series of Harmony Resin Bond Diamond Powder
- Resin Bond Diamond Powder Premium Grade BRD30
Description: Light grey color, medium tough and micro-friable multinano-crystal, lower toughness but more friable than BRD 20, good self sharpen ability, premium grade to improve the efficiency.
- Resin Bond Diamond Powder Standard Grade BRD20
Description: Dark green color, medium tough and micro-friable multinano-crystal, irregular sharp, perfect self sharpen ability. Best choice for maintaining grinding performance and tool life.
- Resin Bond Diamond Powder Economic Grade BRD10
Description: Light green color, blocky, the most tough product among RBD series. Widely used for heavy duty application demanding long wheel life.
- Resin Bond Diamond Micron Powder Grade BRM
Description: Resin bond diamond micron powder with light gray color, blocky shape, friable, multicrystalline struture. Size distribution and shape are controlled tightly. RBM offers excellent performances in polishing and lapping glass, ceramics etc.
Characteristics:
Strong cutting force: There are a large number of sharp cutting edges on the surface of particles, and the cutting force can reach 2-4 times that of single crystal diamond powder.
High polishing accuracy: The cutting edge of single crystal diamond powder is large and hard, which is prone to deep scratches. The cutting edge of polycrystal-like diamond powder is small and its hardness is low. The Ra value of workpiece surface after polishing decreases significantly.
Strong grip strength: rough surface of particles and stronger bonding with binder can significantly improve grip strength of abrasives in various diamond products and improve service life.
Ti-TTi Comparision of BRD Mesh Series:
Shape Comparision of BRD Mesh Series:
Application for Resin Bond Diamond Powder:
- Precision lapping and polishing of SiC and Al2O3 wafers;
- Grinding and polishing of ceramic materials;
- Precision lapping and polishing of stainless steel, aluminium alloy and other metal materials.
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