Small 5 Ton Waste Tyre Pyrolysis Plant Unit To Fuel Oil Process
Small 5 Ton Waste Tire Recycling Pyrolysis Unit To Fuel Oil Process
Description
The pyrolysis process is simple: using high temperatures in the absence of oxygen to break down plastics into a mixture of smaller molecules known as pyrolysis oil. The pyrolysis process is self-sustainable , part of energy generated by pyrolysis gas will be back to the furnace to heat the pyrolysis reactor.
Specification
| Item | Content | |
| Raw materials | Waste tyre/rubber | |
| Output | 45% fuel oil, 30% carbon black, 10% steel wire, 10%-15% syngas | |
| Model | Reactor size | Capacity |
| HY1500*3000 | 1 T/batch | |
| HY2000*4000 | 3T/batch | |
| HY2200*6000 | 5 T/batch | |
| HY2600*6000 | 7 T/batch | |
| HY2600*6600 | 8 T/batch | |
| HY2800*6000 | 9 T/batch | |
| HY2800*6600 | 10 T/batch | |
| HY2800*8100 | 15 T/batch | |
| Reactor material and thickness | Q345R/Q245R/310S (Boiler plate/stainless steel) 14mm/16mm/18mm | |
| The whole plant weight | 15-45 tons | |
| Land area | 300-400m2(L30-40m*W10m) | |
| Number of workers | 3-4 | |
| Processing time and power | 10-24 hours. Averagely 15KW/h | |
| Certification | CE, ISO, BV, SUV, SGS Oil Report, Emission Report, 11 patents | |
Operation Process
1: Feeding. Feed tires into reactor manually or with auto feeder;
2: Preheating. Waste tyres will be melted under high temperatures and oil gas comes out.
3: Oil-producing. Oil gas goes through the cooling system and is cooled down into liquid fuel oil; Some oil gas that can not be turned into liquid oil will go back to the heating furnace for second burning.
4: Cooling. After the oil processing is finished, leave the plant for cooling.
5: Carbon black discharging.
Oil yiled of different material
| Raw materials | Oil ratio |
| PP (Microwave oven food box/yogurt bottles, ect.) | 50%-75% |
| PS(fast food boxes/instant noodle boxes) | 50%-75% |
| PE(plastic film/plastic wrap) | 50%-75% |
| Plastic cable | 80% |
| ABS(engineering plastic) | 40% |
| Leftovers of paper | Wet 15-20%,Dry 60% |
| House garbage | 35%-50% |
| Plastic bags | 50% |
| Submarine cable | 75% |
| Rubber cable | 35% |
| Sole | 30% |
| Small tires | 45%-50% |
| Big tires | 35%-40% |
Function of the output product
1. Fuel oil (40-45%): Widely used as fuel oil in industries such as steel and iron factories, ceramics or heavy oil generators, cement factories, boiler heating, etc. Or being refined into non-standard diesel for use in trucks, tractors, etc.
2. Carbon black(30%): Be pressed into pellets for use in industrial heating；It can be ground and refined into different standards.
3. Steel wires(10%): Sold or reprocessed.
4. Combustible gas(10%-15%): Can be recycled and used during production as fuel.
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