New Design Tyre Recycling Machine Pyrolysis 10 Ton Capacity
New Design Tyre Recycling Machine Pyrolysis 10 Ton Capacity
What is tyre pyrolysis ?
Tire pyrolysis is the process of thermally decomposing old tires in a high-temperature, oxygen-free environment. The process usually takes place in specialized pyrolysis plants designed to handle large quantities of tires. The tire pyrolysis process uses heat to break down tires into several useful byproducts, including:
1. Fuel oil – which can be further refined into diesel fuel for use in vehicles and machinery.
2. Carbon black - can be used as a filler for rubber, plastic and other products.
3. Pyrolysis gas - can be used as fuel for the pyrolysis process, reducing dependence on external energy sources. The tire pyrolysis process has gained popularity in recent years as a sustainable and environmentally friendly alternative to traditional tire disposal methods such as landfill or incineration.
Our advantages of Huayin pyrolysis plant
| Pyrolysis reactor |
1.The pyrolysis reactor offers an oxygen-free and high-temperature working condition for pyrolysis process of feedstocks. 2.Manufactured with good material of Q245R boiler plate. 3.The rollers are engineered under the feeding port and oil outlet port which is external from the heating area to bring perfect rotating balance and long service life. 4.Safe operation. |
| Horizontal condenser |
1.Condensing process is divided into three stages. Pyrolysis gas passes through horizontal condenser pipe x1, horizontal condenser ×3 and vertical condenser x1 in sequence, to maximize the condensing effect. 2.Combustible gas (non-condensable gas) is collected by the system and routed to the heating system as a fuel supply. It saves fuel consumption meanwhile protect the environment.
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| Deduster |
1.Water film deduster provides the basic emission control effect. 2.Easy maintenance.
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| Carbon black discharge |
1.Carbon black is conveyed in a sealed condition to achieve pollution-free. 2.The screw conveyor is combined with condenser to help cool down carbon black. 3.Easy storage and packing from screw conveyor.
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| Auto feeder |
1.Hydraulic feeder can load more feedstocks since it can compact feedstocks while feeding. 2.Less feeding time and more loading capacity than manual feeding. 3.No workers enter inside the pyrolysis reactor to ensure safe operation. 4.Short internal time to start the next production batch.
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Specification
| Item | Content | |
| Raw materials | Waste tyre/rubber | |
| Output | 45% fuel oil, 30% carbon black, 10% steel wire, 10%-15% syngas | |
| Model | Reactor size | Capacity |
| HY1500*3000 | 1 T/batch | |
| HY2000*4000 | 3T/batch | |
| HY2200*6000 | 5 T/batch | |
| HY2600*6000 | 7 T/batch | |
| HY2600*6600 | 8 T/batch | |
| HY2800*6000 | 9 T/batch | |
| HY2800*6600 | 10 T/batch | |
| HY2800*8100 | 15 T/batch | |
| Reactor material and thickness |
Q345R/Q245R/310S (Boiler plate/stainless steel) 14mm/16mm/18mm |
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| The whole plant weight | 15-45 tons | |
| Land area | 300-400m2(L30-40m*W10m) | |
| Number of workers | 3-4 | |
| Processing time and power | 10-24 hours. Averagely 15KW/h | |
| Certification | CE, ISO, BV, SUV, SGS Oil Report, Emission Report, 11 patents | |
FAQ
- Are there any requirements for the size of the raw material ?
Yes, if the tires waste and plastic bales are within 1.4m , then they can be fed into the reactor directly , if not , they are needed to be crushed.
- Can waste tyre and plastic be pyrolyzed together at the same time?
Better not mixed them together. The pyrolysis temperatures of them are different , so it will affect the quality of the pyrolysis oil and carbon black. We recommend customers to classify the tires and plastic separately.
- Is pyrolysis a green technology ?
Yes, the discharged smoke can reach the emission standard with Huayin powerful dedusting system. The flue gas will firstly washed with water then purifed by ceramic packing deduster device. For European customers , we have deduster with higher configuration, desulfurization tower and denitrification tower.
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