Batch Tyre Recycling To Diesel Machine Pyrolysis Tire Recycling System Automatic Feed
Batch Tyre Recycling To Diesel Machine Pyrolysis Tire Recycling System Automatic Feed
Product description
Micro-negative pressure high temperature pyrolysis technology for waste tires is one of the promising waste tire treatment methods. It decomposes the organic components of the tire by heating at a high temperature of 500-700 ℃ under the condition of anaerobic, so as to obtain around 45% fuel oil, 30% carbon black, 10% steel wire, 10%-15% combustible gas.
Operation Process
1: Feeding. Feed tires into reactor manually or with auto feeder;
2: Preheating. Waste tyres will be melted under high temperatures and oil gas comes out.
3: Oil-producing. Oil gas goes through the cooling system and is cooled down into liquid fuel oil; Some oil gas that can not be turned into liquid oil will go back to the heating furnace for second burning.
4: Cooling. After the oil processing is finished, leave the plant for cooling.
Specification
| Item | Content | |
| Raw materials | Waste tyre/rubber | |
| Output | 45% fuel oil, 30% carbon black, 10% steel wire, 10%-15% syngas | |
| Model | Reactor size | Capacity |
| HY1500*3000 | 1 T/batch | |
| HY2200*5500 | 5 T/batch | |
| HY2200*7500 | 7 T/batch | |
| HY2600*6600 | 8 T/batch | |
| HY2800*6000 | 9 T/batch | |
| HY2800*6600 | 10 T/batch | |
| HY2800*8000 | 15 T/batch | |
| Remarks | Support customization | |
| Reactor material and thickness |
Q345R/Q245R/310S (Boiler plate/stainless steel) 16mm/18mm |
|
| Land area | 300-400㎡ (L30-40m*W10m) | |
| Number of workers | 3-4 | |
| Oil density and calorific value | 0.89g/cm³&44.30KJ/KG | |
| Processing time and power | 10-24 hours. Averagely 15KW/h | |
| Certification | CE, ISO, BV, SUV, SGS Oil Report, Emission Report, 11 patents | |
Main features
1) Industrial batch type, different capacity from 1ton to 15ton per batch.
2) low consumption, high oil yield, and quality, continuous and steady operation of production.
3) Horizontal rotating reactor enables the waste material equally heated and completely pyrolyzed to achieve high production efficiency.
4) Anti-coking device, alarm, auto pressure releasing device, anti backfire device, vacuum pump to ensure operation safe and reliable.
5) Combustible Gas recycling utilization technology, the combustible gas can be used for heating, remaining heat can be fully utilized, realized self-supply for pyrolysis process, dramatically minimizing running cost.
6) Adopt 3 layers of ceramic packing dedusting device and water spray, finally, no black smoke discharged out. SGS emission report provided.
7) Support PLC system to achieve high automation production and ensure operation under safety conditions.
8) Low requirement for manpower and clean production.
Output product and usage
| Output Products | Application |
| Fuel Oil (40%-55%) | 1. Used as the heating material and sell it to cement factories, glass factories, ceramic factories, electric power factories, steel making factories, boiler factories, etc. 2. Used in heavy oil generator for electricity generation. 3. Deep process it into diesel oil with our distillation plant, color, and smell removal system, the final oil can be used in trucks, tractors, etc. |
| Carbon Black (30%-35%) | 1. Make it to pellet or briquette as heating material. |
| Steel Wire (10%-15%) | Sell to iron and steel factory directly. |
| Flammable Gas (8%-10%) |
1. Recycled into the furnace to heat reactor instead of heating material. 2. Storage the excess gas to restart the next batch. |
Our service
1. Help the client do the Feasibility Analysis Report according to the customer’s local market.
2. Design the layout drawings according to the site of customers.
3. For each set of pyrolysis plants, one engineer will be sent to guide the installation, test the machine and train the workers.
4. One-year warranty for the complete plant.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.