Dense Phase Pneumatic Conveying Pump for Cement & Powder – Dust-Free Solution
| Attribute | Value |
|---|---|
| Name | Dense phase vessel pump |
| Type | Fly ash dense phase conveying system |
| Transport Items | Powder |
| Capacity | 5-150 m³/h |
| Applications | Power plant fly ash, cement, raw materials, mineral powder, etc |
| Silo Body Material | Carbon Steel (Q235), Stainless Steel (304/316) |
| Conveyed Materials | Cement, Fly Ash, Limestone Powder, Plastic Granules, Wheat Flour |
| Purpose | Transporting powdered materials |
| Working Pressure | 0.2-0.6 MPa |
| Conveying Phase | Dense Phase |
The pin type pneumatic conveying pump uses positive pressure pneumatic conveying to transport powdered materials, which is widely used in the transportation of materials such as fly ash, cement, cement raw materials, mineral powder, etc. in power plants.
The transportation pipeline can be flexibly arranged according to the terrain conditions to achieve centralized, dispersed, high height, and long-distance transportation. The transportation process is not affected by natural conditions, ensuring that materials are not affected by moisture and environmentally friendly without pollution.
This equipment adopts a PLC control system, which can be automatically or manually controlled. After long-term practical operation, it has been proven that the equipment has stable performance, reliable quality, and no dust pollution during transportation, making it an ideal pneumatic conveying equipment.
- Energy saving and efficient
The conveying pressure is 0.3-0.6MPa, and the gas consumption is only one-third of that of the dilute phase system
Unique segmented boosting technology, suitable for long-distance transportation of over 500 meters - Wide adaptability of materials
Capable of handling particles with a diameter ≤ 50mm (such as slag, quartz sand)
Wear resistant alloy/ceramic lined pipes with a lifespan of over 10000 hours - Intelligent Control
PLC automatically adjusts pressure and flow rate to prevent pipe blockage and pulse phenomenon
Optional IoT remote monitoring, real-time feedback of transmitted data
| Conveying Material | Bulk Density (t/m³) | Model | Specification | Conveying Distance | ||||
|---|---|---|---|---|---|---|---|---|
| PCD24/H | PCD26/H | PCD28/H | PCD30/H | Level (m) | Vertical (m) | |||
| Pulverized Coal | 0.5 | Delivery Volume (t/h) | 50~80 | 60~90 | 65~110 | 80~130 | 200 | 20 |
| Fly Ash | 0.75 | Delivery Volume (t/h) | 75~125 | 85~130 | 95~160 | 125~190 | 200 | 20 |
| Limestone Powder/Mineral Powder | 0.8 | Delivery Volume (t/h) | 80~130 | 90~140 | 100~170 | 130~200 | 200 | 20 |
| Cement/Raw Meal | 1 | Delivery Volume (t/h) | 100~150 | 115~175 | 130~215 | 165~260 | 200 | 20 |
| Conveying Material | Bulk Density (t/m³) | Model | Specification | Conveying Distance | ||||
|---|---|---|---|---|---|---|---|---|
| PCD24/L | PCD26/L | PCD28/L | PCD30/L | Level (m) | Vertical (m) | |||
| Pulverized Coal | 0.5 | Delivery Volume (t/h) | 20~40 | 25~45 | 30~55 | 45~65 | 1000 | 25 |
| Fly Ash | 0.75 | Delivery Volume (t/h) | 35~60 | 45~65 | 45~80 | 65~95 | 1000 | 25 |
| Limestone Powder/Mineral Powder | 0.8 | Delivery Volume (t/h) | 40~65 | 45~70 | 50~85 | 70~100 | 1000 | 25 |
| Cement/Raw Meal | 1 | Delivery Volume (t/h) | 50~80 | 55~90 | 65~110 | 90~120 | 1000 | 25 |
| Conveying Material | Bulk Density (t/m³) | Model | Specification | Reference Conveying Distance | |||
|---|---|---|---|---|---|---|---|
| PCD18/N | PCD20/N | PCD20/N | Level (m) | Vertical (m) | |||
| Pulverized Coal | 0.5 | Delivery Volume (t/h) | 12~20 | 16~32 | 25~50 | 500 | 30 |
| Fly Ash | 0.75 | Delivery Volume (t/h) | 18~32 | 25~48 | 35~70 | 50 | |
| Limestone Powder/Mineral Powder | 0.8 | Delivery Volume (t/h) | 20~35 | 26~51 | 38~75 | 500 | 30 |
| Cement/Raw Meal | 1.0 | Delivery Volume (t/h) | 24~42 | 32~65 | 48~95 | 500 | 30 |
| Silicon Powder | 1.2 | Delivery Volume (t/h) | 28~50 | 40~75 | 55~115 | 500 | 30 |
| Material | Bulk Density (t/m³) | Model | Specification | Reference Conveying Distance | ||||
|---|---|---|---|---|---|---|---|---|
| PCD08/M | PCD10/M | PCD12/M | PCD14/M | Level (m) | Vertical (m) | |||
| Pulverized Coal | 0.5 | Delivery Volume (t/h) | 0.5~1.8 | 1.5~5.5 | 5.0~9.0 | 8.0~18.0 | 100 | 20 |
| Fly Ash | 0.75 | Delivery Volume (t/h) | 0.9~2.8 | 2.5~8.5 | 7.0~14.0 | 12.0~27.0 | 100 | 20 |
| Limestone Powder/Mineral Powder | 0.8 | Delivery Volume (t/h) | 1.0~3.0 | 3.0~9.0 | 8.0~15.0 | 12.0~28.0 | 100 | 20 |
| Cement/Raw Meal | 1.0 | Delivery Volume (t/h) | 1.2~3.5 | 3.5~11.5 | 10.0~18.0 | 16.0~36.0 | 100 | 20 |
| Silicon Powder | 1.2 | Delivery Volume (t/h) | 1.5~4.0 | 4.5~13.5 | 12.0~20.0 | 19.0~43.0 | 100 | 20 |
The overseas after-sales service of pneumatic conveying bin pumps is a key link to ensure the long-term stable operation of the equipment, especially in cross-border business. Efficient after-sales service can improve customer satisfaction and reduce downtime losses.
- Fault diagnosis: Provide real-time guidance through phone, email, or video conferencing to help customers solve operational or technical problems.
- Data analysis: Remote monitoring of equipment operating parameters (such as pressure, flow rate, energy consumption), analyzing the causes of abnormalities.
- Operation training: Provide online training videos or documents to guide customers on the correct use and maintenance of equipment.
- Installation and commissioning: Dispatch engineers to the customer's site to guide installation and commissioning, ensuring that the equipment meets the process requirements.
- Regular maintenance: Provide preventive maintenance (such as valve seal inspection, pipeline wear assessment, control system calibration).
- Emergency maintenance: Quickly respond to sudden malfunctions (such as pipe blockages, leaks, control system failures) and reduce downtime.
- Provide a stock list to facilitate future spare parts procurement (such as wear-resistant elbows, filter cartridges, seals).
- Customized spare parts: Provide durable customized components based on the characteristics of the materials being transported by the customer, such as abrasion and humidity.
- Performance optimization: Upgrade the control system (such as PLC program) and carry out energy-saving renovations (such as replacing high-efficiency fans) according to customer needs.
- Expansion service: System renovation that expands transmission capacity or extends transmission distance.
- On site training: Provide practical training on equipment principles, safety regulations, and fault handling for operators and maintenance teams.
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