Industrial Calcite Grinder Mill Vertical Mill for Calcite - High Capacity & Low Energy Consumption

Price Negotiable

Price: Negotiable

MOQ: 1 set

Delivery Time: 120 days

Brand: Hengcheng

Product Description

Overview: Redefine Calcite Grinding with High-Performance Vertical Mill

As a dedicated core equipment for calcium carbonate (CaCO₃) powder production, the Calcite Vertical Mill integrates grinding, classifying, drying, and collecting into one compact system. Unlike conventional grinding solutions, it is engineered specifically for the physical properties of calcite (Mohs hardness 3-4, brittle texture, low abrasiveness), delivering unmatched efficiency and consistency across non-metallic mineral deep processing and downstream applications.

Its versatility spans key industrial sectors where high-quality calcium carbonate powder is indispensable:

Paper & Pulp Industry: Serves as filler/coating pigment for coated paper, cultural paper, and packaging materials, enhancing whiteness, opacity, and printability while cutting wood pulp costs.

Coatings & Paints: Acts as functional filler in water-based/oil-based coatings, anticorrosive paints, and architectural coatings, boosting hiding power, weather resistance, and adhesion.

Plastics & Rubber: Reinforces PVC products (pipes, films, injection moldings) and rubber goods (tires, seals), improving rigidity, heat resistance, and dimensional stability.

Building Materials: Critical component in dry-mix mortar, putty powder, tile adhesive, and artificial marble, enhancing strength, workability, and decorative effects.

Chemical & Food-Grade Applications: Produces toothpaste abrasives, cosmetic fillers, ink extenders, and food additives (anti-caking agents, calcium supplements) with strict purity control.

Advanced Design & Working Mechanism

The Calcite Vertical Mill adopts a innovative "integrated material bed grinding" design, optimized for calcite’s unique characteristics to eliminate energy waste and ensure uniform particle size distribution:

Precision Feeding & Synchronous Drying: Controlled by an intelligent airlock feeder, raw calcite lumps (≤55mm) are evenly delivered to the rotating grinding disc. Hot air (adjustable temperature) is introduced through the air ring, rapidly reducing moisture content—ideal for processing high-humidity materials (up to 15%) without pre-drying.

Hydraulic Roller Grinding: 2-4 hydraulic-driven grinding rollers apply adjustable pressure (0.8-1.2MPa) to the material bed. Centrifugal force from the disc (rotating at 60-120r/min) spreads the material evenly, ensuring full contact with rollers for efficient crushing—no redundant friction, no uneven wear.

Dynamic Classification & Efficient Collection: Fine powder is lifted by airflow to the built-in high-speed classifier (1500-4500r/min). Through precise air flow control and blade rotation, particles meeting the required fineness (150-2500 mesh) pass through and are collected by the pulse bag filter (dust collection efficiency ≥99.9%). Oversized particles are automatically recirculated to the disc for regrinding, guaranteeing consistent product quality.

Specifications	HVM800	HVM1250	HVM1300	HVM1500	HVM1700	HVM1750	HVM1900	HVM2400	HVM2400	HVM2500
Grinding table median diameter	800	1250	1300	1500	1700	1750	1900	2400	2400	2500
Capacity(t/h)	1-3	2-7	3-12	4-16	6-24	7-27	7-28	9-35	10-39	11-45
Materials Grain Size(mm)	0-15	0-20	0-25	0-35	0-35	0-35	0-40	0-40	0-40	0-50
Materials Moisture(%)	＜5
Product Fineness(10-40um)	97%
Product Moisture(%)	≤1
Main Motor Power(kw)	55	132	180	250	355	400	450	560	630	710

Re:The data based on Mohs'hardness 3-4 material
The product fineness can reach 10 um(1250 mesh)

Exclusive Advantages Tailored for Calcite Processing

Compared to traditional ball mills, Raymond mills, and other generic equipment, our Calcite Vertical Mill offers game-changing benefits designed for calcium carbonate production:

30% Higher Efficiency & Lower Energy Consumption: Material bed grinding directly targets the material, reducing specific energy consumption to 28-35kWh/t—20-30% lower than ball mills, slashing operational costs significantly.

Ultra-Low Wear & Easy Maintenance: Calcite’s low abrasiveness, combined with the mill’s roller-disc contact design, minimizes metal loss (wear rate ≤0.5kg/t). The simplified structure allows quick access to key components, cutting maintenance time by 40%.

On-Demand Fineness Adjustment: With variable classifier speed and hydraulic pressure control, fineness can be adjusted in seconds (from 150 mesh coarse powder to 2500 mesh ultra-fine powder) without stopping production—perfect for multi-specification orders.

Space-Saving & Eco-Friendly: Vertical integration reduces the overall footprint by 50% compared to equivalent ball mill systems, ideal for limited workshop space. The fully sealed design prevents dust leakage (emission ≤10mg/m³) and operates at low noise (≤85dB(A)), complying with global environmental standards (EU CE, ISO 14001).

Stable Long-Term Operation: Equipped with an intelligent PLC control system, real-time monitoring of temperature, pressure, and output ensures 24/7 continuous operation—MTBF (Mean Time Between Failures) exceeds 8000 hours.

Comprehensive Support & Sustainable Value

We don’t just provide equipment—we deliver end-to-end solutions for calcite processing:

Customized Configuration: Tailor mill specifications (model, power, classifier type) based on your target output (4-400t/h) and product fineness requirements.

Turnkey Services: Professional team provides on-site installation, operator training, and commissioning to ensure quick startup (within 7 days).

Lifetime Maintenance: 24/7 technical support, regular maintenance reminders, and readily available spare parts (grinding rollers, liners) to maximize equipment uptime.

Upgrade your calcite processing line with a solution that combines efficiency, precision, and sustainability. Our Calcite Vertical Mill isn’t just a machine—it’s a strategic asset to help you gain an edge in the competitive calcium carbonate market. Contact us today for a customized quote and on-site demonstration!

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Have questions about our products or want to discuss a custom order? Our team is ready to help you.

Company Hefei Hengcheng Industrial Equipment Technology Co., Ltd

Location No. 56, Dalian Road, Baohe District, Hefei City, Anhui Province,China

Contact Person Margo

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