Cr25Ni20 Bulk High Temperature Resistance Nickel Chromium Wire in Various Industries
Cr25Ni20 Bulk High Temperature Resistance Nickel Chromium Wire in Various Industries
|
Chemical Composition Wt.% Cr25Ni20 |
% | Ni | Fe | C | Si | Mn | P | S | Cr |
| Min | 19 | 24 | |||||||
| Max | 22 | Bal. | 0.02 | 0.8 | 0.8 | 0.02 | 0.015 | 26 |
Main characteristics of Ni-Cr and Ni-Cr-Fe electric heating alloys
|
Type
|
Cr30Ni70 | Cr15Ni60 | Cr20Ni35 | Cr20Ni80 | Cr20Ni30 | Cr25Ni20 | |
| Main Chemical composition | Ni | Rest | 55.0-61.0 | 34.0-37.0 | Rest | 30.0-34.0 | 19.0-22.0 |
| Cr | 28.0-31.0 | 15.0-18.0 | 18.0-21.0 | 20.0-23.0 | 18.0-21.0 | 24.0-26.0 | |
| Fe | ≤ 1.0 | Rest | Rest | ≤ 1.0 | Rest | Rest | |
| Max. continuous service temp. of element (℃) | 1250 | 1150 | 1100 | 1200 | 1100 | 1050 | |
| Resistivity at 20 ℃(μΩm) | 1.18±0.05 | 1.12±0.05 | 1.04±0.05 | 1.09±0.05 | 1.06±0.05 | 0.95±0.05 | |
| Density(g/cm3) | 8.10 | 8.20 | 7.90 | 8.40 | 7.90 | 7.15 | |
| Thermal condyctivity (KJ/m·h·℃) | 45.2 | 45.2 | 43.8 | 60.3 | 43.8 | 43.8 | |
| Coefficient of lines expansion (α×10-6/℃) | 17.0 | 17.0 | 19.0 | 18.0 | 19.0 | 19.0 | |
| Melting point (approx.)(℃) | 1380 | 1390 | 1390 | 1400 | 1390 | 1400 | |
| Elonation at rupture(%) | >20 | >20 | >20 | >20 | >20 | >20 | |
| Micrographic structure | Austenite | Austenite | Austenite | Austenite | Austenite | Austenite | |
| Magnetic properties | Non-magnetic | Low-magnetic | Low-magnetic | Non-magnetic | Low-magnetic | Non-magnetic | |
| Note:The various grades of electric resistance alloy material are blended with the amountof rare earth, titanium and other trace elements, to improve the processing performance andextend the period of the uselife. | |||||||
Technical data of wires
| Dia. (mm) | Cross-sectional area (mm²) | Weight/Meter (g/m) | Resistance/Meter at 20 ℃ (Ω/m) | Dia. (mm) | Cross-sectional area (mm²) | Weight/Meter (g/m) | Resistance/Meter at 20 ℃ (Ω/m) |
| 0.018 | 0.000255 | 0.002117 | 3410-4610 | 0.25 | 0.04909 | 0.4074 | 20.88-23.54 |
| 0.020 | 0.000314 | 0.002606 | 2940-3740 | 0.28 | 0.06158 | 0.5111 | 16.64-18.76 |
| 0.022 | 0.000380 | 0.003154 | 2440-3100 | 0.30 | 0.07069 | 0.5867 | 14.49-16.35 |
| 0.025 | 0.000491 | 0.004075 | 1880-2400 | 0.32 | 0.07548 | 0.6265 | 12.74-14.36 |
| 0.028 | 0.000616 | 0.005113 | 1530-1870 | 0.33 | 0.08553 | 0.7099 | 12.20-13.40 |
| 0.030 | 0.000707 | 0.005868 | 1338-1696 | 0.38 | 0.1134 | 0.9412 | 9.13-10.09 |
| 0.032 | 0.000804 | 0.006673 | 1180-1440 | 0.40 | 0.1257 | 1.0433 | 8.24-9.108 |
| 0.035 | 0.000962 | 0.007985 | 981-1200 | 0.41 | 0.132 | 1.0956 | 7.68-8.89 |
| 0.040 | 0.001257 | 0.01043 | 780.7-954.1 | 0.45 | 0.159 | 1.3197 | 6.51-7.196 |
| 0.045 | 0.00159 | 0.0132 | 594-726 | 0.50 | 0.1963 | 1.6293 | 5.273-5.829 |
| 0.050 | 0.001963 | 0.01629 | 499.6-610.6 | 0.55 | 0.2376 | 1.9721 | 4.518-4.994 |
| 0.055 | 0.00238 | 0.01975 | 407-477 | 0.60 | 0.2827 | 2.3464 | 3.797-4.197 |
| 0.063 | 0.00312 | 0.02590 | 321.41-377.31 | 0.65 | 0.3318 | 2.7539 | 3.235-3.575 |
| 0.070 | 0.00385 | 0.03196 | 260.5-305.9 | 0.70 | 0.3848 | 3.1938 | 2.789-3.083 |
| 0.080 | 0.005027 | 0.04172 | 199.5-234.1 | 0.75 | 0.4418 | 3.6669 | 2.43-2.686 |
| 0.090 | 0.006362 | 0.0528 | 157.6-185.0 | 0.80 | 0.5027 | 4.1724 | 2.136-2.36 |
| 0.100 | 0.007854 | 0.0652 | 127.7-149.9 | 0.85 | 0.5674 | 4.7094 | 1.891-2.091 |
| 0.110 | 0.009852 | 0.08177 | 105.5-123.9 | 0.90 | 0.6362 | 5.2805 | 1.687-1.865 |
| 0.120 | 0.01227 | 0.1018 | 88.67-104.1 | 0.95 | 0.7088 | 5.883 | 1.46-1.62 |
| 0.140 | 0.01539 | 0.1277 | 65.85-75.77 | 1.00 | 0.7854 | 6.5188 | 1.367-1.511 |
| 0.150 | 0.01767 | 0.1467 | 56.75-66.63 | 1.10 | 0.9503 | 7.8875 | 1.13-1.26 |
| 0.160 | 0.02011 | 0.01669 | 50.42-58.00 | 1.12 | 0.9852 | 8.1772 | 1.05-1.17 |
| 0.170 | 0.022700 | 0.1884 | 44.18-51.86 | 1.18 | 1.0936 | 9.0769 | 0.95-1.05 |
| 0.180 | 0.02545 | 0.2112 | 40.26-45.40 | 1.20 | 1.313 | 10.8979 | 0.79-0.87 |
| 0.190 | 0.02835 | 0.2353 | 35.37-41.53 | 1.30 | 1.327 | 11.0141 | 0.78-0.86 |
| 0.200 | 0.03142 | 0.2608 | 32.62-36.78 | 1.40 | 1.539 | 12.7737 | 0.70-0.77 |
| 0.212 | 0.035300 | 0.2930 | 28.41-33.35 | 1.50 | 1.767 | 14.6661 | 0.60-0.67 |
| 0.220 | 0.03801 | 0.3155 | 26.65-30.39 | 1.60 | 2.011 | 16.8924 | 0.52-0.58 |
Some key features of Cr25Ni20 include:
- High Chromium and Nickel Content: With approximately 25% chromium and 20% nickel, Cr25Ni20 boasts high levels of these elements, which contribute to its excellent corrosion resistance and high-temperature stability.
- Excellent Corrosion Resistance: Its high chromium content endows Cr25Ni20 with superior resistance to various corrosive environments, making it suitable for use in harsh conditions.
- High Temperature Stability: The alloy maintains its properties and performance at elevated temperatures, making it ideal for applications involving high heat.
- Good Mechanical Properties: Cr25Ni20 possesses good mechanical strength, ductility, and toughness, allowing it to withstand stresses and deformations in demanding applications.
- Electrical Resistivity: Its moderate electrical resistivity makes Cr25Ni20 suitable for use in electrical heating elements and resistors, where controlled heat generation is essential.
- Versatility: Due to its combination of properties, Cr25Ni20 finds widespread use in industries such as aerospace, automotive, electrical, and chemical processing.
Applications:
- Electrical Heating Elements:
Widely used in heaters, ovens, and furnaces.
Offers high resistance and stable performance at elevated temperatures.
- Resistors:
Suitable for high-temperature resistor applications.
Provides reliable and consistent electrical resistance.
- Industrial Heating Devices:
Employed in industrial heating systems and processes.
Known for its durability and resistance to corrosion.
- Aerospace and Automotive Industries:
Used in components requiring high-temperature stability.
Offers good mechanical properties and corrosion resistance.
Cr25Ni20's versatility and robustness make it a preferred choice in applications where high temperatures and resistance to corrosion are crucial.
The tolerance or wires diameter
| Wires | Dia.(mm) | Tolerance |
| 0.018-0.025 | ±0.001 | |
| 0.028-0.035 | ±0.0015 | |
| 0.040-0.055 | ±0.002 | |
| 0.070 | ±0.0025 | |
| 0.08-0.10 | ±0.003 | |
| 0.11-0.14 | ±0.004 | |
| 0.16-0.20 | ±0.005 | |
| 0.22-0.25 | ±0.006 | |
| 0.28-0.30 | ±0.007 | |
| 0.32-0.40 | ±0.01 | |
| 0.41-0.50 | ±0.015 | |
| 0.55-0.80 | +0.02/-0.03 | |
| 0.85-1.00 | +0.02/-0.03 | |
| 1.10-1.50 | ±0.03 | |
| Note:special specification can be produced as per client's request. | ||
Technical data of ribbon
| Thickness × Width(mm) | Resistance/meter(20 ℃) (Ω/m) | Surface area/ohm (20℃) (cm2/Ω) | Weight/meter (g/m) | Surface area/meter (cm2/m) |
| 0.09x2.5 | 5.27 | 9.84 | 1.72 | 51.8 |
| 0.08x0.2 | 74 | 0.0756 | 0.122 | 5.6 |
| 0.08x0.3 | 49.4 | 0.154 | 0.183 | 7.6 |
| 0.08x0.4 | 37 | 0.259 | 0.244 | 9.6 |
| 0.08x0.5 | 29.6 | 0.392 | 0.305 | 11.6 |
| 0.08x0.6 | 24.7 | 0.551 | 0.367 | 13.6 |
| 0.08x0.7 | 21.2 | 0.737 | 0.428 | 15.6 |
| 0.08x0.8 | 18.5 | 0.951 | 0.489 | 17.6 |
| 0.08x0.9 | 16.5 | 1.19 | 0.55 | 19.6 |
| 0.08x1.0 | 14.8 | 1.46 | 0.611 | 21.6 |
| 0.08x1.2 | 12.3 | 2.07 | 0.733 | 25.6 |
| 0.08x1.5 | 9.87 | 3.2 | 0.916 | 31.6 |
| 0.08x1.8 | 8.23 | 4.57 | 1.1 | 37.6 |
| 0.08x2.0 | 7.4 | 5.62 | 1.22 | 41.6 |
| 0.07x0.2 | 84.6 | 0.0638 | 0.107 | 5.4 |
| 0.07x0.3 | 56.4 | 0.131 | 0.16 | 7.4 |
| 0.07x0.4 | 42.3 | 0.222 | 0.214 | 9.4 |
| 0.07x0.5 | 33.9 | 0.337 | 0.267 | 11.4 |
| 0.07x0.6 | 28.2 | 0.475 | 0.321 | 13.4 |
| 0.07x0.7 | 24.2 | 0.637 | 0.374 | 15.4 |
| 0.07x0.8 | 21.2 | 0.822 | 0.428 | 17.4 |
| 0.07x0.9 | 18.8 | 1.03 | 0.481 | 19.4 |
| 0.07x1.0 | 16.9 | 1.26 | 0.535 | 21.4 |
| 0.07x1.2 | 14.1 | 1.8 | 0.641 | 25.4 |
| 0.07x1.5 | 11.3 | 2.78 | 0.802 | 31.4 |
| 0.06x0.2 | 98.7 | 0.0527 | 0.0916 | 5.2 |
| 0.06x0.3 | 65.8 | 0.109 | 0.137 | 7.2 |
| 0.06x0.4 | 49.4 | 0.186 | 0.183 | 9.2 |
| 0.06x0.5 | 39.5 | 0.284 | 0.229 | 11.2 |
| 0.06x0.6 | 32.9 | 0.401 | 0.275 | 13.2 |
| 0.06x0.7 | 28.2 | 0.539 | 0.321 | 15.2 |
| 0.06x0.8 | 24.7 | 0.697 | 0.367 | 17.5 |
| 0.06x0.9 | 21.9 | 0.875 | 0.412 | 19.2 |
| 0.06x1.0 | 19.7 | 1.07 | 0.458 | 21.2 |
| 0.06x1.2 | 16.5 | 1.53 | 0.55 | 25.2 |
| 0.05x0.2 | 118 | 0.0422 | 0.0764 | 5.00 |
| 0.05x0.3 | 79 | 0.0886 | 0.115 | 7.00 |
| 0.05x0.4 | 59.2 | 0.152 | 0.153 | 9.00 |
| 0.05x0.5 | 47.4 | 0.232 | 0.191 | 11.00 |
| 0.05x0.6 | 39.5 | 0.329 | 0.229 | 13.00 |
| 0.05x0.7 | 33.9 | 0.443 | 0.267 | 15.0 |
| 0.05x0.8 | 29.6 | 0.574 | 0.305 | 17.0 |
| 0.05x0.9 | 16.3 | 0.722 | 0.344 | 19.0 |
| 0.05x1.0 | 23.7 | 0.886 | 0.382 | 21.0 |
| Ribbon is rolled by the wire, the actual cross-sectional area of the ribbon is smaller 8% than calculated by the rectangular. | ||||
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