2PE Heat Shrinkkable Sleeve With Closure Patch For Joint Wrap Coating
Product Profile
Two Layer Heat shrink sleeve system refers to a type of protective coating used primarily for corrosion protection of pipelines and other metal structures. The "two-layer" designation indicates that the system consists of two distinct layers, usually comprising:
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Inner Layer: Typically made of a mastic adhesive that provides excellent adhesion to the metal surface and acts as a barrier against moisture and corrosive substances.
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Outer Layer: Usually made of cross-linked polyethylene (PE), this layer serves as a protective barrier against physical damage, UV radiation, and environmental factors. The outer layer is often heat-shrinkable, meaning it can be shrunk to fit snugly around the surface it is protecting when heat is applied.
Key Features of a 2LPE System:
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Corrosion Protection: The combination of the epoxy and polyethylene layers provides robust protection against corrosion, which is crucial for maintaining the integrity of pipelines, especially those buried underground or submerged.
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Durability: The polyethylene outer layer is resistant to various environmental factors, including moisture, chemicals, and UV light, enhancing the longevity of the coating.
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Application: The heat-shrinkable nature of the sleeve allows for easy installation over irregular surfaces and joints, providing a tight fit that minimizes the risk of moisture ingress.
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Versatility: 2LPE systems can be used in various applications, including oil and gas pipelines, water pipelines, and other metal structures that require protection against corrosion.
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Ease of Inspection and Repair: The system allows for easy inspection and repair, as the outer layer can be removed if necessary, and the inner layer can be assessed for any corrosion issues.
Installation Process:
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Surface Preparation: The metal surface must be cleaned and prepared to ensure proper adhesion of the inner layer.
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Application of Inner Layer: The fusion-bonded epoxy is applied to the cleaned surface, creating a strong bond.
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Positioning the Outer Layer: The heat-shrinkable polyethylene sleeve is positioned over the inner layer.
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Heat Application: Heat is applied to the sleeve, causing it to shrink and conform tightly around the pipe or structure, ensuring a robust seal.
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Cooling and Inspection: After application, the sleeve is allowed to cool, and the installation is inspected for any defects or areas that may require additional attention.
Conclusion:
The 2LPE system is an effective solution for protecting metal surfaces from corrosion and environmental damage. Its two-layer design combines the advantages of both epoxy and polyethylene, making it a popular choice in various industrial applications.
Product properties
| Radiation cross-link PE Backing | ||
| Tensile strength | ASTM D 638 | 22MPa |
| Elongation | ASTM D 638 | 550% |
| Thermal ageing | ASTM D 638 | 500% |
| Hardness, Shore D | ASTM D 2240 | 57 |
| Shrink force | ASTM D 638, 150°C | 43psi |
| Dielectric strength at 23°C | ASTMD 149 | 35KV/mm |
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