Premium High Voltage 380V EV Wire Harness with Bare Copper Conductor and Rubber Jacket for Electric Vehicles
Price:
Negotiable
MOQ:
1000m
Delivery Time:
7-15 days
Brand:
Linke
Product Description
Premium High Voltage EV Wire Harness for Electric Vehicle
Product Specifications
| CABLE NAME | EV Cable |
| CABLE SPEC | 2C×80mm²+1C×25mm²+2C×4mm²+(3C×0.75mm²)(P2)+(7C×0.75mm²) RoHS Compliant |
Detailed Construction
| Item | Conductor Material | Conductor Size | O.D.(Ref.) |
|---|---|---|---|
| A: 2C×80mm² | Bared copper stranded | 2580/0.20 ±0.008mm | 12.40±0.25mm |
| B: 1C×25mm² | Bared copper stranded | 798/0.20 ±0.008mm | 7.00±0.20mm |
| C: 1C×4mm² | Bared copper stranded | 224/0.15±0.008mm+10/1#Tinsel+1000D Kevlar | 2.70±0.15mm |
| D: (3C×0.75mm²)(P2) | Bared copper stranded | 40/0.15±0.008mm+10/0.19mmTinsel+200DKevlar | 1.40±0.10mm |
| E: (7C×0.75mm²) | Bared copper stranded | 40/0.15±0.008mm+10/0.19mmTinsel+200D Kevlar | 1.40±0.10mm |
Insulation & Jacket Specifications
| Component | Material | Min. Average Thickness | O.D. |
|---|---|---|---|
| Insulation | Thermoplastic (EF2585,85±3A) | 1.60mm - 0.50mm | 15.60±0.40mm - 2.50±0.10mm |
| In-Jacket | TPE | 0.60mm | 7.20±0.25mm - 9.70±0.25mm |
| Outer Jacket | TPU | 2.80mm | 38.00+0.6/-1.00mm |
Electrical & Physical Properties
| Electrical Characteristics | Physical Properties |
|---|---|
|
Rated voltage: DC 1000V Rated temperature: Jacket -40~90ºC, Insulation -40~125ºC Max. conductor resistance (20ºC): A:0.242Ω/km B:0.78Ω/km C:4.95Ω/km D&E:26Ω/km Insulation Voltage withstand: AC 2.5kV/5min, leakage current ≤5mA Completed cable Voltage withstand: AC 3.5kV/15min, leakage current ≤5mA Min. Insulation resistance: 500MΩ.km |
Tensile strength: ≥20MPa Elongation: ≥300% Flame test: GB/T 18380.12-2008 High temperature pressure test: ≤50% Heat shock test: No crack Compatibility test: GB/T 33594 Crush resistance test: GB/T 33594 Min. Bend radius: 6*OD Abrasion resistance: ≥2000times |
EV Cable Structure Reference
| Type | Conductor mm² | Structure | Conductor Material | Insulation Thickness | Insulation Material | Insulation OD | 20ºC Conductor Resistance |
|---|---|---|---|---|---|---|---|
| EV-YJ | 1.5 | 48/0.20 | copper | 0.6 | silicone | 2.90±0.15 | ≤12.7 |
| EV-YJ | 2.5 | 80/0.20 | copper | 0.7 | silicone | 3.50±0.15 | ≤7.60 |
| EV-YJ | 4 | 128/0.20 | copper | 0.8 | silicone | 4.30±0.15 | ≤4.71 |
| EV-YJ | 6 | 196/0.20 | copper | 0.8 | silicone | 5.10±0.20 | ≤3.14 |
| EV-YJ | 10 | 322/0.20 | copper | 1.00 | silicone | 6.70±0.20 | ≤1.82 |
| EV-YJ | 16 | 513/0.20 | copper | 1.10 | silicone | 8.00±0.30 | ≤1.16 |
| EV-YJ | 25 | 798/0.20 | copper | 1.3 | silicone | 9.80±0.30 | ≤0.743 |
| EV-YJ | 35 | 1121/0.20 | copper | 1.3 | silicone | 11.40±0.30 | ≤0.527 |
| EV-YJ | 50 | 1596/0.20 | copper | 1.50 | silicone | 13.50±0.30 | ≤0.368 |
| EV-YJ | 70 | 2242/0.20 | copper | 1.50 | silicone | 15.50±0.40 | ≤0.259 |
| EV-YJ | 95 | 3034/0.20 | copper | 1.50 | silicone | 17.50±0.50 | ≤0.196 |
Key Features
- Conductor: Flexible Bare annealed copper wire
- Insulation: Silicone
- Color Options: Black, Orange, Red, Yellow, Blue jacket
- Insulation Types: Single & double insulated
- SQ MM sizes (European style): 4 sq mm to 240 sq mm
- AWG sizes (North American style): 0AWG-10AWG
- Wide temperature range: -60°C to 200°C
Certifications & Quality Standards
- UL1007, UL1185, UL1672, UL10070, UL10483, UL1015, UL1569, UL10012, UL10269
- UL2095, UL2129, UL2468, UL2586, UL2725, UL20233, UL20280, UL20963, UL2103, UL2463, UL2517
- UL2587, UL2835, UL20276, UL20549, UL21198, 2104, UL2464, UL2576, UL2661, UL2919, UL20279, UL20886, UL21664
- ISO9001 and ISO13485, TS16949
- CNR - Appliance Wiring Material
- Extruded PVC Insulated Single, rated 105ºC, 1000V
- Extruded PVC Non-integral Jacketed Cable, rated 105ºC, 1000V
- Extruded TPU Non-integral Jacketed Cable, rated 80ºC, 300V
Frequently Asked Questions
1. Are you a manufacturer or trading company?
We are a professional manufacturer. We can control your order from the first beginning to the last. Welcome to visit us. We'll pick you up in Shenzhen.
2. How can I get a sample to test your quality?
The samples are free for you. New clients are expected to pay for the courier cost.
3. What's your Minimum Order Quantity?
Normally 100m. However, the cable is very heavy. You'd better order a suitable quantity to avoid the high freight. Sea transportation is the best option.
4. Can I get a discount?
It depends on your quantity. We can make a discount and afford the freight. Please kindly contact us.
5. Does your company accept OEM production?
Yes, we can print your company name, and we even custom the quality card to promote your company.
For More Information, Please do feel free to contact us!
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Linke Cable Technology (DongGuan) CO.,LTD
Location
No. 1, Yiheng Road, Qinghu Private Park, Qishi Town, Dongguan City, Guangdong Province
Contact Person
William Liu