PET Bottle Washing Line 490kW Capacity 500-3000kg/H with AI Optical Sorting System
Price:
USD200000 per set-USD250,000 per set
MOQ:
1set
Delivery Time:
60-70 days
Brand:
PULIER/PR
Product Description
Complete PET Bottle Washing Line Overview
PR-PULIER's advanced PET bottle washing line delivers high-efficiency cleaning for post-consumer plastic bottles, with processing capacities ranging from 500kg/h to 3000kg/h. This comprehensive system transforms used PET bottles into clean, recyclable flakes through a fully automated process.
Key System Components
- Bale opener with four-shaft design for effective bale separation
- Label remover with 99% efficiency for pressed bottles
- Eddy current separator for non-ferrous metal removal
- Magnetic sorter for iron metal separation
- AI-powered optical sorting system for color and polymer separation
- Hot washing machine with steam heating to 70-80°C
- High-speed friction washer operating at 1000rpm
- Floating tank with thumb wheel rotation
- Dewatering machine with 2000rpm rotation for 1% moisture content
- Bottle flakes label separator for dust and label removal
1000 kg/h Production Line Layout
- Bale opener
- Belt conveyor
- Rotary screen
- Belt conveyor
- Label remover
- Pre-washer
- Intelligent optical sorting system
- Manual sorting system
- Crusher
- Hot washer
- Screw loader
- Floating washer
- High speed friction washer
- Dewatering
- Round floating washer
- Floating washer
- Dewatering
- Pipe drying
- Bottle label separator
- Compacting packing
Equipment Features
Bale Opener
Four-shaft design effectively opens bales and conveys separated bottles onto the belt conveyor.
Label Remover
Achieves 99% label removal efficiency for pressed bottles and 90% for round bottles.
Eddy Current Separator
Effectively separates copper, aluminum, and other non-ferrous metals from the PET stream.
Magnetic Sorter
Removes iron metal contaminants from PET bottles throughout the washing process.
Pre-washer
Uses water to remove external impurities and dust from bottles before main processing.
Hot Washing Machine
Heats water to 70-80°C using steam, with optional alkali addition for intensive cleaning. Central shaft rotation provides friction washing to remove labels and adhesive residues.
High Speed Friction Washer
Operates at 1000rpm with internal blades to remove softened glues and adhesive residues after hot washing.
Floating Tank
Uses thumb wheel rotation to move materials forward while ensuring proper flotation separation.
Dewatering Machine
High-speed rotation at 2000rpm effectively removes water and sand, achieving final moisture content of 1%.
Bottle Flakes Label Separator
Removes crushed labels and dust particles mixed with bottle flakes for final purification.
Resource Consumption (Per Ton)
| Item | Average Consumption |
|---|---|
| Electricity (kWh) | 170 |
| Steam (kg) | 510 |
| Washing Detergent (kg) | 5 |
| Water (m³) | 2 |
System Specifications
| Capacity (kg/h) | Power (kW) | Space (m²) | Labor | Steam (kg/h) | Water (m³/h) |
|---|---|---|---|---|---|
| 1000 | 490 | 730 | 5 | 510 | 2.1 |
| 2000 | 680 | 880 | 6 | 790 | 2.9 |
| 3000 | 890 | 1020 | 7 | 1010 | 3.8 |
Final Flake Quality Standards
| Parameter | Specification |
|---|---|
| Moisture Content | <0.9-1% |
| PVC | <49ppm |
| Glue | <10.5ppm |
| PP/PE | <19ppm |
| Metal | <18ppm |
| Label | <19ppm |
| Variegated Tablets | <28ppm |
| PH | Neutral |
| Total Impurity | <100ppm |
| Flakes Size | 12,14mm |
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Chengdu Purui Polymer Engineering Co., Ltd.
Location
suite 524, No7 Hangkong Road, wuhou district, chengdu city, sichuan province, china
Contact Person
Aileen he