Semi Stiff Extrusion Vertical Screw Vacuum Brick Extruder Machine with 3.5Mpa Extrusion Pressure
Price:
USD132000$
MOQ:
1 set
Delivery Time:
60 days
Brand:
BRICTEC
Product Description
Semi Stiff Extrusion Brick Shaping Machine Vertical Screw Vacuum Brick Extruder Machine 7t/M
This series of machines is manufactured using advanced European technologies, specifically designed for the extrusion molding of high-end ceramic materials, cement fiber products, and semi-rigid plastic viscous materials. The equipment's materials, technical structure, electrical systems, and operating systems are all produced in accordance with European standards.
Vertical Double Helix Vacuum Extruder Features
- Vertical double helix structure: Two screw shafts arranged vertically, rotating in opposite or same directions to apply continuous extrusion and shearing forces.
- Vacuum system: Vacuum chamber removes air bubbles (-0.08MPa to -0.095MPa) to improve brick blank density.
- Mold components: Replaceable extrusion molds adapt to different product requirements (standard bricks, perforated bricks, hollow bricks).
Key Advantages
- Efficient double-helix mixing: Shearing action crushes agglomerates and enhances plasticity for high-viscosity clay.
- High-vacuum forming: Increases brick blank density by 10%-15% and reduces shrinkage deformation.
- Automated control: PLC system enables real-time adjustment of screw speed, vacuum degree, and extrusion pressure.
- Multi-functional mold adaptation: Quick mold replacement (≤30 minutes) for different brick types.
- Large-capacity design: 80,000-150,000 bricks per shift (8 hours), with large models reaching 200,000.
Technical Specifications
| Model | Production capacity (t/h) | Maximum extrusion pressure (MPa) | Installed power (kW) | Weight (t) | Dimension (mm) |
|---|---|---|---|---|---|
| VP35L | 7 | 3.5 | 55+15 | 10 | 5000*1800*3200 |
| VP40L | 10 | 3.5 | 75+18.5 | 12 | 5000*2000*3200 |
| VP56/45L | 15 | 4.5 | 90+30 | 14 | 5700*2000*3500 |
| VP35/35-2L | 10-25 | 3.0 | 75+30 | 16 | 4500*2000*4500 |
| VP40/40-2L | 15-30 | 3.0 | 110+30 | 20 | 5000*2500*5000 |
Core Forming Benefits
- Transforms mixed materials into uniform brick blanks for standardized production.
- Improves product quality with uniform density (MU10-MU25 strength) and enhanced impermeability.
- Connects with upstream and downstream equipment for continuous automated production.
- Reduces material waste with precise extrusion control (≥95% material utilization).
Technical and Economic Advantages
- Double-helix design: 30% higher extrusion pressure for high-hardness materials.
- Stable vacuum control: Reduces porosity and thermal conductivity by 15%-20%.
- Economic benefits: 60% operator reduction and 12%-18% lower energy consumption.
- Maintenance advantages: Wear-resistant alloy screw shafts (8,000-10,000 hour lifespan) and automatic dust removal.
Similar Products
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Xi'an Brictec Engineering Co., Ltd.
Location
China
Contact Person
Brandon Lan