High thickness mattress interlayer padding production line

Thermal Bonded Padding Production Line

Thermal bonded padding production line primarily utilizes hot air consolidation, also known as thermal bonding technology, to manufacture nonwoven materials with a high-density three-dimensional network structure, commonly referred to as padding.

Polyester fibers and hot melt fibers (low melting point fibers) are processed through opening, blending, carding, web forming, thermal bonding & drying processes to produce rigid sheets. Different fiber combinations and process adjustments can be chosen according to various market demands to produce products with different textures, hardness, weight, and thickness.

 

The produced materials are used as fillings for sofas, mattresses, and other products, as well as some thermal insulation materials. Products formed with the involvement of a vertical lapper have a more vertically aligned fiber arrangement inside, providing better resilience and structural stability on the product surface. Padding with this feature is particularly suitable for high-end mattresses and cushions.

The thermal bonded padding production line configuration is flexibly adapted to different products and automation requirements. It mainly includes fiber opening and blending equipment, carding machines, web formation machines, web bonding and drying equipment, calendering and ironing equipment, slitting & winding machines, etc., to meet production needs, offering a diverse range of product specifications.

Various nonwoven machinery can be customized based on customer demands on working width, capacity, etc.