Controlled Atmosphere Mesh Belt Continuous Tempering Furnace Heat Treatment OEM
1. Core Features & Technical Highlights
A. Multi-Atmosphere Precision Control
Supports N₂/O₂ (oxidizing) or N₂/H₂ (reducing) mixed atmospheres with 18 independent gas paths (including imported mass flow meters).
Oxygen content control: ≤10 ppm in high-temperature zone (with real-time monitoring via 4-point oxygen analyzers).
Safety interlock: Prevents simultaneous O₂/H₂ flow to avoid explosion risks.
B. High-Temperature Uniformity
15 heating zones (4.5m total length), each with 3-point (L/C/R) temperature control (uniformity ±3°C, stability ±1°C).
Heating elements: FEC heating plates + SUS310S double-layered muffle tube for thermal stability.
C. Efficient Cooling System
Hybrid cooling (gas + coil + water cooling) with adjustable flow rates.
Water-cooled section: Multi-stage design (3435mm length) for rapid workpiece cooling.
D. Smart Monitoring & Safety
DCS control system: Real-time monitoring of temperature, atmosphere, and conveyor speed; data logging/printing.
Multi-level alarms: Over-temperature, thermocouple failure, gas pressure anomalies, etc.
Emergency protection: Manual crank for power outages, emergency stop buttons at inlet/outlet.
2. Key Specifications
Category Parameters
Temperature Rated 800°C (max 950°C), 45 K-type thermocouples, ≤3°C/min heating rate.
Belt Nickel-chromium alloy, 520mm width, 50kg/m² load capacity, 40-250mm/min speed (variable frequency control).
Gas Consumption N₂: 25-40 m³/h (99.999% purity); H₂: 1.5-3.5 m³/h; O₂: 0.5-1.5 L/h.
Cooling Water Pressure 0.15-0.25 MPa, flow rate 3-5 m³/h, inlet temp <30°C.
Power Supply 3-phase 380V/144 kVA (dedicated circuit required).
3. Safety & Maintenance
A. Gas Safety
Hydrogen handling: Leak checks mandatory; working pressure strictly 0.2-0.4 MPa.
Exhaust system: Ceramic igniters in chimneys burn residual H₂.
B. Operational Checks
Belt alignment: Regularly inspect tension/alignment to prevent wear.
Cooling system: Monitor water pressure/temperature to avoid scaling.
C. Installation Requirements
Space: ≥13m (L) × 3m (W), floor load >500 kg/m², humidity ≤80% RH.
Utilities: Dry compressed air (0.3-0.5 MPa) for exhaust assistance.
4. Typical Applications
MLCCs/varistors: Copper electrode sintering under N₂/H₂ (reducing) or N₂/O₂ (oxidizing) atmospheres.
High-precision sintering: Ideal for electronics requiring tight temperature/atmosphere control.
5. Recommended Workflow
Pre-start checks: Verify gas pressures, cooling water, and power stability.
Atmosphere switching: Purge furnace before switching between O₂/H₂.
Process optimization: Use DCS to fine-tune zone temperatures/gas flow rates.
6. Critical Notes
Power supply: Isolate from high-noise equipment (e.g., welders) to avoid interference.
Maintenance: Replace FEC heating elements if efficiency drops (>40 kW idle power).
This furnace combines precision heating, flexible atmosphere control, and industrial automation, making it suitable for high-volume production of advanced electronic components. Strict adherence to safety protocols is essential for optimal performance.
Applications:
Widely used in Used in the sintering process of copper electrodes for chip capacitors and varistors under N2, H2 or mixed atmosphere of N2 and O2.
FAQ
Q1. Is Tailord a Furnace manufacturer or trading agent?
A: We are a manufacturer specialized in industrial heat treatment furnaces, based in Hefei, China.
Q2. What kind of furnaces do you have?
A: Mesh Belt Furnace, Roller Hearth Furnace, Pusher Furnace, Bell Furnace, Box Furnace, Tube Furnace, Rotary Furnace.
Q3. What about the lead time?
A: 60-90 days for furnace production.
Q4. Do you have any MOQ limit for furnace order?
A: Low MOQ, 1 unit is available.
Q5. How do you ship the goods and how long does it take to arrive?
A: Normally, Sea shipping, Airline and Train is also optional. Arriving time depends on the distance.
Q5. How to proceed an order for furnace?
A: Firstly, let us know your detailed requirements or application.
Secondly, we offer the technical agreement of the furnace and quote according to your requirements or our suggestions.
Thirdly, customer confirms the contact and places deposit for formal order.
Lastly, we arrange the production.
Q7: Do you offer guarantee for the furnaces?
A: Yes, we offer 1 year warranty after the final acceptance.
Q8: Could offer on-site installation and commission?
A: According to the specific furnace model, we will offer on-line support or on-site service.
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Have questions about our products or want to discuss a custom order? Our team is ready to help you.