High Capacity Chocolate Production Line 1000KG/Day with 6M Cooling Tunnel and 25kW Power
Price:
Negotiate
MOQ:
1 SET
Delivery Time:
45days
Brand:
PAPA
Product Description
Complete Chocolate Production Line Overview
This integrated chocolate production system transforms raw cocoa ingredients into finished chocolate products including bars, pralines, truffles, and more. The comprehensive process spans from initial cocoa bean processing through final packaging.
Cocoa Bean Processing Stage
- Cleaning & Sorting: Removes foreign materials using sieves, magnets, and air classifiers
- Roasting: Develops flavor at 120-150°C temperature range
- Winnowing: Cracks beans and removes shells to produce cocoa nibs
Chocolate Mass Preparation
- Grinding & Refining: Processes cocoa nibs into cocoa liquor, achieving smooth particle size of 15-25 microns
- Conching: Kneads and aerates chocolate mass for 6-72 hours to develop flavor and improve texture
- Tempering: Stabilizes cocoa butter crystals (Type V) for optimal shine and snap
Molding & Forming Process
- Depositing: Liquid chocolate poured into molds with one-shot capability for filled products
- Cooling Tunnel: Solidifies chocolates at 5-10°C temperature
- Demolding: Automated ejection systems prevent product damage
| Specification | Value |
|---|---|
| Production Capacity | 1000 KG/DAY |
| Total Power | 25 kW |
| Refrigeration Capacity | 21800 kcal/h |
| Air Pressure | 0.4-0.6 Mpa |
| Cooling Tunnel Length | 6 meters |
| Cooling Tunnel Layers | 12 |
| Takt Time | 10-12 pcs/min |
| Weight | 5050 kg |
| Outside Dimensions | 19500×1020×1880 mm |
Enrobing & Packaging
- Enrobing: Coats centers (wafers, nuts, caramel) with chocolate using air knives
- Packaging: Includes flow wrapping for bars, boxing for pralines, with metal detection and weight checks
Production Line Types
| Type | Description | Output Examples |
|---|---|---|
| Molded Chocolate | Solid bars, pralines, hollow figures | Dairy Milk, Ferrero Rocher |
| Enrobed Chocolate | Centers coated in chocolate | KitKat, Mars Bars |
| One-Shot Molding | Multi-layer/filled chocolates in single step | Truffles |
| Extruded Chocolate | Shapes like chips or drops | Chocolate chips for baking |
Machine Operation Videos
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Production Capacity Range
- Small-scale: 50-500 kg/day
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Shanghai Papa Machine Technology Co.,Ltd.
Location
Floor 1,Building 1,No.1929,Baziqiao Road,Nanqiao Town,Fengxian District,Shanghai,China.
Contact Person
Rosalind