Ultra Dense Zirconia Grinding Balls Media 95% ZrO2 Wear Resistance For Lab Industry

Name: Ultra Dense Zirconia Grinding Balls Media 95% ZrO2 Wear Resistance For Lab Industry
Brand: Guangzhou Zoli Technology Co.,Ltd.

Price Negotiable

Price: $20-$55/kg

MOQ: 1kg

Delivery Time: within 15days

Brand: Zhongli

Product Description

Product Description

Ultra Dense Zirconia Grinding Balls 95% ZrO2: High Wear Resistance for Lab & Industry

Introduction

In the world of material processing and grinding, efficiency and durability are paramount. Ultra Dense Zirconia Grinding Balls, composed of 95% ZrO2, have emerged as a leading solution for various industrial and laboratory applications. Known for their high wear resistance, these ceramic balls offer unparalleled performance in grinding and milling operations. Whether you're in pharmaceuticals, electronics, or pigments production, understanding the advantages and applications of zirconia grinding balls can transform your processes and outcomes.

What Are Ultra Dense Zirconia Grinding Balls?

Zirconia grinding balls are spherical ceramic beads primarily made from zirconium oxide (ZrO2), often stabilized with yttrium oxide (Y2O3). These balls are renowned for their exceptional physical properties, including high density, hardness, and chemical inertness. The 95% ZrO2 composition ensures minimal contamination and maximum efficiency in grinding operations, making them ideal for both lab and industrial use.

Key Properties of Zirconia Grinding Balls

High Wear Resistance: With a Moh's hardness of 9 and Vickers hardness exceeding 1200 kg/mm², zirconia grinding balls maintain their shape and size over extended periods, reducing the frequency of replacements.
Chemical Inertness: Zirconia is chemically inert, preventing reactions with most substances and maintaining the integrity of both the grinding balls and the materials being processed.
Corrosion Resistance: These balls are highly resistant to corrosion and chemical attack, making them suitable for various environments.
High-Temperature Stability: Zirconia grinding balls can withstand high operating temperatures without significant degradation, making them suitable for applications involving elevated heat.
Reduced Energy Consumption: The high hardness and wear resistance contribute to reduced energy consumption during grinding operations.
Improved Grinding Efficiency: Their exceptional properties enhance grinding efficiency by effectively reducing particle sizes and achieving finer material dispersion.

Applications of Zirconia Grinding Balls

Pharmaceuticals

In pharmaceutical applications, precision grinding, minimal contamination, and product purity are crucial. Zirconia grinding balls are ideal for processing active pharmaceutical ingredients and excipients, ensuring consistent quality and performance.

Paints and Coatings

Zirconia grinding balls are used to grind and disperse pigments and raw materials in the production of paints and coatings, ensuring uniform color distribution and enhancing overall quality.

Electronics

In electronics manufacturing, zirconia grinding balls are employed in the production of ceramic components, semiconductors, and electronic ceramics, where precision and purity are essential.

Ink Production

The ink industry benefits from zirconia grinding balls for grinding and dispersing ink pigments, ensuring even color distribution and improving print quality.

Dyes and Pigments

Industries producing dyes and pigments use zirconia grinding balls to disperse and grind colorants, ensuring uniform color development in various applications.

Carbon Black Production

In the production of carbon black, zirconia grinding balls help achieve the desired particle size and properties, enhancing product quality.

Size and Customization Options

Zirconia grinding balls are available in various sizes and compositions, tailored to specific applications. Sizes range from 0.1 mm to 50 mm, allowing users to optimize grinding efficiency and meet diverse needs. OEM/ODM services ensure that products are manufactured according to specific drawings or inquiries.

Quality Testing Standards

To ensure the highest quality, zirconia grinding balls undergo rigorous testing:

Visual Inspection: Checking for visible signs of wear, chipping, or discoloration.
Dimensional Inspection: Ensuring dimensions are within specified tolerances.
Hardness Testing: Comparing hardness values to expected ranges.
Weighing and Density Measurement: Calculating density to confirm expected values.

How to Clean Zirconia Grinding Balls

Wear Protective Gear: Use gloves and safety goggles to prevent skin contact and eye irritation.
Remove Residue: Gently remove visible residues using a soft brush or cloth.
Rinse with Solvent: Immerse the grinding balls in a suitable solvent to loosen adhered particles.
Agitate Gently: Agitate the solution to dislodge particles from the surface.
Rinse with Distilled Water: Remove residual solvent by rinsing with distilled water.
Dry Thoroughly: Air dry the cleaned grinding balls on a lint-free cloth.

●Chemical Composition:

Composition	ZrO₂	Y₂O₃+ Others
Content %	94.6	5.4

●Physical Properties:

Specific Gravity

g/cm³

Bulk Density

kg/L

Hardness

Mohs

Hardness Hv

Fracture Toughness MPam^1-2

Crushing Load

Kg.f (Φ0.3mm)

Grain size

Sphericity

(%)

≥6.03

≥ 3.76

≥1210

8.2

≤0.3

≥98

40times under microscope for 0.3mm YSZ ball

● Inner structure:

● Size distribution:

product name:

Yttria stabilized zirconia bead

size:

Φ0.3mm

100pcs test result by selected random(unit: mm)

0.28

0.29

0.3

0.31

0.32

0.28

0.29

0.3

0.31

0.32

0.28

0.29

0.3

0.31

0.32

0.28

0.29

0.3

0.31

0.32

0.29

0.31

0.32

0.29

0.3

0.31

0.32

0.29

0.3

0.31

0.32

0.29

0.3

0.31

0.33

0.29

0.3

0.31

0.33

0.29

0.3

0.31

0.33

0.29

0.3

0.31

0.32

0.33

0.29

0.3

0.31

0.32

0.33

0.29

0.3

0.31

0.32

0.33

0.29

0.3

0.31

0.32

0.33

0.29

0.3

0.31

0.32

0.33

0.29

0.3

0.31

0.32

0.33

0.29

0.3

0.31

0.32

0.34

0.29

0.3

0.31

0.32

0.34

0.29

0.3

0.36

0.29

0.3

●Features:

It has high density and hardness, making it suitable for high-quality products, such as ceramic inking, automobile, paints and coating.

It is suitable for high-efficiency horizontal mills and basket mills.

Low contamination of the milling product.

It is suitable for industries requiring nano-sized particles.

●Pakage:

25KG/Plastic Drum, 800-1000KG/Pallet with shrink wrapped

●Storage:

The grinding media should be stored in a dry and clean place.

Factory equipment

Exhibition & Partner

Case

Ship to philipine

Ship to Germany

FAQ

What are zirconia grinding beads made of?
- They are made from zirconium dioxide (ZrO₂), often stabilized with yttria (Y₂O₃) for enhanced durability and performance.
What sizes are available for zirconia grinding beads?
- Sizes typically range from 0.1mm to several millimeters, depending on the application and equipment.
What are zirconia grinding beads used for?
- They are used for grinding, dispersing, and homogenizing materials in industries like pharmaceuticals, ceramics, paints, and chemicals.

Get in Touch

Have questions about our products or want to discuss a custom order? Our team is ready to help you.

Company Guangzhou Zoli Technology Co.,Ltd.

Location Room 702A, No. 585, Airport Road, Tangjing Street, Baiyun District, Guangzhou City, Self-compiled 2341

Contact Person Ain Qiu

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Ultra Dense Zirconia Grinding Balls Media 95% ZrO2 Wear Resistance For Lab Industry

Ultra Dense Zirconia Grinding Balls 95% ZrO2: High Wear Resistance for Lab & Industry

Introduction

What Are Ultra Dense Zirconia Grinding Balls?

Key Properties of Zirconia Grinding Balls

Applications of Zirconia Grinding Balls

Pharmaceuticals

Paints and Coatings

Electronics

Ink Production

Dyes and Pigments

Carbon Black Production

Size and Customization Options

Quality Testing Standards

How to Clean Zirconia Grinding Balls

●Storage:

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