Metal Fusion Atomised FE Cast Iron Powder For Precise Sintered Parts

Price Negotiable

Price: Negotiable

MOQ: 1kg

Delivery Time: within 15 days

Brand: Zhongli

Product Description

Metal Fusion Atomised FE Cast Iron Powder For Precise Sintered Parts

Metal Fusion Fe is engineered for strong, dense, and precise sintered parts, revolutionizing industries like aerospace, automotive, and medical devices through advanced manufacturing techniques.

Understanding Metal Fusion Fe

Metal Fusion Fe refers to specialized metal powder bed fusion techniques that utilize high-powered lasers to sinter or melt metal powders layer by layer, creating robust and detailed parts with enhanced mechanical properties.

Key Technologies in Metal Fusion

Direct Metal Laser Sintering (DMLS): Uses lasers to sinter metal powders without full melting, ideal for complex geometries and alloy applications.
Selective Laser Melting (SLM): Fully melts metal powders to create nearly solid parts, optimal for single-component metals like aluminum.
Electron Beam Melting (EBM): Utilizes high-energy electron beams for faster production and reduced residual stress, suitable for high-temperature superalloys.

Advantages of Metal Fusion Fe

High Precision: Enables fabrication of intricate geometries with tight tolerances.
Material Diversity: Processes various metals including titanium alloys and nickel superalloys.
Superior Mechanical Properties: Parts exhibit properties comparable to or exceeding forged metals.
Reduced Waste: Powder bed fusion minimizes material waste for sustainable manufacturing.

Applications of Metal Fusion Fe

Aerospace: Lightweight components with complex internal structures.
Medical Devices: Biocompatible implants and prosthetics with precision and strength.
Automotive: Custom tooling and prototype parts for rapid design iterations.

Material Properties Comparison

Property	Iron-Based Alloy Powders	Stainless Steel (316L)	Nickel Alloys (Inconel 625)	Titanium (Ti-6Al-4V)
Density (g/cm³)	7.4-7.9 (varies by alloy)	7.9	8.4	4.4
Hardness (HRC)	20-65 (depends on heat treatment)	25-35	20-40 (annealed)	36-40
Tensile Strength (MPa)	300-1,500+	500-700	900-1,200	900-1,100
Corrosion Resistance	Moderate (improves with Cr/Ni)	Excellent	Excellent	Excellent
Max Operating Temp. (°C)	500-1,200 (alloy-dependent)	800	1,000+	600
Cost (vs. Pure Fe = 1x)	1x-5x (alloy-dependent)	3x-5x	10x-20x	20x-30x

Chemical Composition (wt%)

Grade	C	Si	Cr	Ni	Mn	Mo	Cu	W	V	Fe
316L			16.0-18.0	10.0-14.0		2.0-3.0	-	-	-	Bal.
304L			18.0-20.0	8.0-12.0		-	-	-	-	Bal.

Powder Specifications

Particle Size	Tapping Density (g/cm³)	Particle Size Distribution (μm)
D50:12um	>4.8	D10: 3.6-5.0 \| D50: 11.5-13.5 \| D90: 22-26
D50:11um	>4.8	D10: 3.0-4.5 \| D50: 10.5-11.5 \| D90: 19-23

Factory Equipment

Exhibition & Partner

Exhibition booth showcasing metal powder products

Shipping Cases

Ship to Poland

Packaged metal powder products for Poland shipment

Ship to Germany

Packaged metal powder products for Germany shipment

Frequently Asked Questions

1. What types of stainless steel powders are used in 3D printing?

Common grades include 316L (excellent corrosion resistance), 17-4 PH (high strength and hardness), 304L (general-purpose use), and 420 (wear resistance).

2. What is the typical particle size for stainless steel powders in 3D printing?

The particle size typically ranges from 15 to 45 micrometers (µm). Spherical particles are preferred for better flowability and packing density.

3. Can stainless steel powders be reused?

Yes, unused powder can often be recycled by sieving and blending with fresh powder. However, excessive reuse can degrade powder quality, so regular testing is recommended.

4. What safety precautions should be taken when handling stainless steel powders?

Avoid inhalation or skin contact by using gloves, masks, and protective clothing.
Store powders in a dry, airtight container to prevent moisture absorption.
Handle powders in a well-ventilated area or under inert gas to minimize explosion risks.