Screw-Press Sealed Horizontal Alumina Roller Jars for for 2L, 3L, 5L Roller Mills
This product is a horizontal alumina ball mill tank specifically designed for laboratory roller mills that utilize a screw-press mechanism for securing and sealing the jar. Manufactured from high-purity 99% alumina ceramic, these jars are built for super wear-resistance and minimal contamination during grinding and mixing processes. They are available in standard capacities of 2-liter, 3-liter, and 5-liter to fit corresponding mill models.
The key feature of this jar is its screw-press compatibility:
The jar is designed to be placed horizontally between two rotating rollers. A central threaded screw (or multiple screws on the pressure plate) is manually turned to press a metal pressure plate firmly against the end of the jar.
- Secures the Jar: Holds it firmly in place against the rotating rollers, ensuring it turns without slipping.
- Creates the Seal: Compresses the lid tightly against the jar body (via an internal O-ring) to create a hermetic seal, preventing leakage of solvents or dust.
The system typically consists of:
- The Alumina Ceramic Jar: The main grinding container.
- The Lid: Usually made from alumina or stainless steel, featuring a central port.
- The Sealing Gasket: A silicone or rubber O-ring placed in a groove on the lid or jar mouth.
- The Pressure Cap/Plate: A metal end-cap that transfers the force from the central screw to the jar lid.
- Secure Sealing: The screw mechanism provides strong, even pressure for a reliable seal, suitable for wet grinding with solvents.
- Excellent Wear Resistance: The 99% alumina construction ensures extreme longevity and resistance to abrasion from grinding media.
- Contamination-Free: Alumina ceramic ensures no metallic impurities (Fe, Cr, Ni) contaminate your sample, crucial for battery materials, ceramics, and analytical chemistry.
- Chemical Inertness: Highly resistant to acids, alkalis, and organic solvents.
- Designed for Stability: The horizontal cylindrical shape is optimized for the tumbling and cascading motion in roller mills, ensuring efficient and homogeneous mixing/grinding.
| Parameter | Specification |
|---|---|
| Material | 99% Alumina Ceramic (Al₂O₃) |
| Type | Horizontal Roller Jar |
| Sealing Mechanism | Screw-Press Locking |
| Standard Capacities | 2 Liter, 3 Liter, 5 Liter |
| Compatible Mills | Horizontal roller mills with screw-pressure systems |
| Application | Grinding, Mixing, Blending |
These jars are ideal for:
- Battery Material Research: Mixing electrode slurries (e.g., LFP, NMC, Graphite).
- Ceramic Industry: Grinding and homogenizing ceramic glazes and raw materials.
- Paint & Ink Production: Laboratory-scale dispersion of pigments.
- Geology & Chemistry: Sample preparation and mixing where purity is critical.
- Pharmaceuticals: Blending and size reduction of active ingredients.
- Loading: Fill the jar with grinding media and material, not exceeding 50-60% of its total volume.
- Sealing: Place the lid on the jar with the O-ring in place. Position the metal pressure cap on the end.
- Mounting: Place the assembled jar horizontally into the mill between the two rollers.
- Pressing: Turn the central screw handle clockwise to apply pressure until the jar is firmly secured and will rotate with the rollers without slipping.
- Process: Start the mill and run for the required duration.
- Unloading: After stopping, loosen the screw to release pressure before removing the jar.
Note: Always ensure the jar and locking mechanism are clean and undamaged before use. Avoid over-tightening the screw, as excessive pressure could potentially damage the ceramic.
This screw-press sealed horizontal alumina jar is a robust and effective solution for reliable, contamination-free mixing and grinding in compatible laboratory roller mills.
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