Small Laboratory Planetary Ball Mill with Dry/Wet Dual-Purpose, Agate Grinding Jar, and 0.1 Micron Granularity
This machine is a small, versatile planetary ball mill designed for both dry and wet grinding operations in laboratory settings. When equipped with an agate grinding jar, it becomes an essential tool for preparing ultra-fine, contamination-sensitive samples across various scientific disciplines. Its compact design and dual-purpose capability make it a cornerstone for R&D work where material purity and precise particle size reduction are paramount.
Material: Agate is a natural form of Silicon Dioxide (SiO₂), closely related to quartz. It is meticulously processed and sintered to create a dense, hard, and incredibly smooth grinding medium.
- Extreme Hardness & Wear Resistance: With a Mohs hardness of 6.5-7, it is harder than most common materials, ensuring minimal wear during grinding. This translates to virtually no contamination from the jar itself.
- Excellent Chemical Inertness: Agate is highly resistant to acids and solvents (except Hydrofluoric acid). It will not react with your sample, preserving its chemical integrity.
- Smooth, Non-porous Surface: The polished surface prevents particles from embedding in the jar walls, making cleaning between samples exceptionally easy and preventing cross-contamination.
Grinding hard, abrasive materials where even trace metal contamination would ruin the analysis. Examples include geological samples for XRD/XRF, ceramic precursors, semiconductor materials, and pharmaceutical actives.
This is a critical feature that dramatically expands the mill's application range.
- Process: The sample is loaded into the agate jar in a dry, powdered form along with the grinding balls.
- Advantages: Simpler setup, no need for solvents, easier post-grinding handling and drying.
- Disadvantages: Can generate more heat due to friction. Material may have a tendency to "cake" or adhere to the jar walls.
Best For: Materials that are not heat-sensitive and where the introduction of a solvent is undesirable.
- Process: A liquid medium (e.g., water, ethanol, hexane, or a specialized solvent) is added to the dry powder and balls. The liquid typically fills about 1/3 of the jar's free volume.
- Advantages: Prevents caking, cools the sample, and often allows for finer particle size distribution by preventing re-agglomeration.
Best For: Achieving sub-micron or nano-scale dispersions, grinding ductile metals, and processing temperature-sensitive samples.
Principle: The agate jar is secured on a rotating disk (sun wheel). It simultaneously revolves at high speed around a central axis and rotates around its own axis in the opposite direction.
Result: This planetary motion generates powerful Coriolis forces. The agate grinding balls inside the jar are subjected to these forces, leading to a combination of high-impact impacts and frictional grinding against the jar walls, efficiently pulverizing the sample.
| Feature | Specification |
|---|---|
| Model Type | Small Laboratory, Benchtop |
| Grinding Modes | Dry and Wet (Dual-Purpose) |
| Typical Jar Volume | 50 mL, 100 mL, 250 mL, 500 mL |
| Jar & Ball Material | Agate (as specified; other materials like SS, ZrO₂ are also compatible) |
| Number of Jars | Typically 2 or 4 |
| Final Fineness | < 1 µm (can be nano-scale with optimized conditions) |
| Speed Control | Digital, Programmable (e.g., 100 - 800 rpm) |
| Control System | Programmable for time, speed, and run/pause cycles |
- Geology & Mining: Preparing pristine soil and rock samples for accurate XRF (elemental analysis) and XRD (mineralogical analysis) without metal contamination.
- Ceramics & Glass: Grinding raw materials and precursors for advanced ceramics where iron contamination must be avoided.
- Pharmaceutical Research: Size reduction of active pharmaceutical ingredients (APIs) for bioavailability studies.
- Archaeology: Contamination-free grinding of ancient artifacts for compositional analysis.
- Electronics: Preparing high-purity ceramic powders for capacitors, sensors, and other electronic components.
- Pigments & Dyes: Fine grinding to develop consistent, high-quality colors without introducing impurities.
- Maximum Purity: The agate jar ensures your sample remains uncontaminated by the grinding process.
- Unmatched Versatility: The dry and wet dual-purpose design allows you to process a vast range of materials using the optimal method.
- High Efficiency: The planetary mechanism provides the high energy necessary for rapid nano-scale grinding.
- Precision and Reproducibility: Programmable controls guarantee that every experiment is repeatable.
- Compact Footprint: The small laboratory size makes it ideal for any lab bench.
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