SUS304 Industrial Scale Freeze Dryer 200Kg Freeze Dry Food Machine
- SUS304 stainless steel chamber, cold trap,shelves and trays
- Back cold trap is integrated with front chamber.
- R507 refrigerant
- Silicone oil for shelf heating and cooling
- Oil rotary vacuum pump
- Omron PLC controller with touch screen
- Netscada Real-time Monitoring Management
- Wifi remote control for troubleshooting
- IPC based on Windows system
- Automatic and manual dual control modes
- User programmable for recipe management
- Logging administration
- Three-level user rights management
| General Information | ||||
| Model | NovaDryer-FD200 | |||
| Load Capacity(approx.) | 200Kg | |||
| Maximum ice capacity | 300kg | |||
| Control | Microprocessor | |||
| Dimensions (Lx W x H,mm) | 7600*2100*3400 | |||
| Weight (approx.) | 7,500kg | |||
| Chamber | ||||
| Chamber type | Cylindrical(drum) | |||
| Maximum design pressure | Normal pressure | |||
| Maximum design temperature | Room temperature | |||
| Finish | Ra≤0.5um (0.5Mircon) | |||
| Validation port | Included (1, on the top of chamber) | |||
| Viewing port | Yes, with LED illumination | |||
| Qty. | 1 | |||
| Location | Side | |||
| Dimensions | DN200 (mm) | |||
| Material | ||||
| Internal | SUS 304 | |||
| Insulation | Polyisocyanurate foam | |||
| External cover | SUS 304 | |||
| Door | ||||
| Finish | Ra≤0.5um (0.5Mircon) | |||
| Viewing port | Included | |||
| Qty. | 1 | |||
| Location | On height 1.2m (approx.) | |||
| Open direction | Right (face to door, hinge on right side) | |||
| Open angle | More than 110° | |||
| Gasket | O-shaped silicone rubber single gasket | |||
| Locking arrangement | Auxiliary manual handle | |||
| Material | ||||
| Internal | SUS 304 | |||
| Insulation | Polyisocyanurate foam | |||
| External cover | SUS 304 | |||
| Shelves | ||||
| Temperature range | -45°C to + 80°C | |||
| Shelf temp. sensors (shelves) | 3 (Silicone oil inlet and outlet) | |||
| Sensors | 3 | |||
| Qty. of shelves | 10+ 1 (upper radiant shelf) | |||
| Dimensions (LxWxT,mm) | 2200 x900x15 | |||
| Shelf area (M2) | 19.8 | |||
| Shelf space(mm) | 70 | |||
| Tray size(mm) | 547x445x30 | |||
| Tray Number(PCS) | 80 | |||
| Hose of flexible connection | Welding | |||
| Finish | Ra≤0.5um (0.5Micron) | |||
| Level | ≤±0.5mm/m | |||
| Material | SUS 304 | |||
| Condenser | ||||
| Condenser type | Cylindrical | |||
| Viewing port | Illuminated | |||
| Qty. | 1 | |||
| Location | Easily observe the whole inside condenser | |||
| Dimensions | DN200 (mm) | |||
| Final temperature | -65℃ | |||
| Cooling time (+20 to -40°C) | ≤30 minutes (empty) | |||
| Maximum design pressure | Normal pressure | |||
| Maximum design temperature | Room temperature | |||
| Finish | a≤0.5um (0.5Mircon) | |||
| Coiled pipe material | SUS 304 | |||
| Internal | SUS 304 | |||
| Insulation | Polyisocyanurate foam | |||
| External cover | SUS 304 | |||
| Shelf Heating /Cooling | ||||
| Circulation pump | ||||
| Brand | DF | |||
| Model | CDL32-1 | |||
| Type | Centrifugal pump | |||
| Qty. | 1 | |||
| Motor power | 2.2kW | |||
| Shelf heat exchanger | ||||
| Brand | Catro | |||
| Type | Sealed brazed stainless steel | |||
| Qty. | 1 | |||
| Heater | PID control | |||
| Maximum heating power | 24KW | |||
| Thermal fluid | Special heat conducting oil for freeze dryer | |||
| Shelf cooling time (+20°C to -40°C) | ≤60 minutes (empty) | |||
| Heating rate | 1℃/min (approx.) | |||
| Refrigerating System | ||||
| Compressor | ||||
| Brand | Frascold | |||
| Model | 2Z40-123.62Y | |||
| Type | Two-stage low-temperature piston compressor | |||
| Qty. | 1 | |||
| Motor power | 29.5kW | |||
| Refrigerant | HFC-free R507 | |||
| Main refrigerating units | ||||
| Thermostatic expansion valve | Danfoss | |||
| Solenoid valve | Danfoss | |||
| Service valve | Castel | |||
| Safety valve | Castel | |||
| Capped valve | Castel | |||
| Sight glass | Danfoss | |||
| Water cooling condenser | JD | |||
| Oil separator | Emer-son | |||
| Gas-liquid separator | Fasike | |||
| Filter | Filter case: Fasike Filter core: Fasike | |||
| Vacuum System | ||||
| Final vacuum | ≤2.7*10 -2mbar | |||
| Evacuation time | ≤30minutes (1*103 mbar to 1*10-1 mbar) | |||
| Vacuum pump | ||||
| Brand | Baosi | |||
| Model | DRV175 | |||
| Type | Oil rotary | |||
| Qty. | 1 | |||
| Flowrate | 175m3/hr | |||
| Motor power | 5.5Kw | |||
| Anti-suction valve | Included | |||
| De-icing | ||||
| Hot Water or Steam Inlet/Outlet Valves | ||||
| Brand | Lyofenik | |||
| Type | Pneumatic butterfly valve | |||
| Pneumatic System | ||||
| Gas source disposal unit | AIRTEC | |||
| Air pressure switch | EUROSWITCH | |||
| Pneumatic Valve | Lyofenik | |||
| Control System | ||||
| Software | FD-5000 | |||
| Automatic | Included | |||
| Manual | Included | |||
| PLC+PC (User programmable) | Omron(with Wifi remote control) | |||
| Industrial personal Computer | IPC | |||
| Vacuum gauge | POSIFA | |||
| Temperature probe | PT100 | |||
| Breaker | Schneider | |||
| Contactor | Schneider | |||
| Relay | Schneider | |||
| Safety System | ||||
| Vacuum failure protection | Included | |||
| Temperature failure protection | Included | |||
| Compressor protection | Included | |||
| Other motors protection | Included | |||
| Interlock protection | Included | |||
| Utility Requirement (Approx.) | ||||
| Electricity - total electrical load | 62kW (380V/50Hz,3 Phase/5 Wires),125A | |||
| Power Consumption | 44kW(Approx.) | |||
| Cooling water for refrigerant cooling | 25m3/hr (1.5≤P≤2 Bar, T≤28°C) | |||
| Cooling water pipe diameter (DN) | 50 | |||
| Defrosting water | 2.5T/Batch (P≥3 Bar, T=80℃) | |||
| Compressed air for pneumatic valves | 60L/min(4≤P≤8 Bar) | |||
A: Typically 8419331000, 8419339090, or 8419399090. Confirm with your local customs.
A: Tell us the model and quantity. You'll receive a detailed quote with specs and brochure.
A: Yes. Supports 110V/60Hz and 200V-240V/50-60Hz. Specify your requirement when ordering.
A: 15Pa (0.15 mbar).
A: Yes.
A: Yes. We provide cords with various international plugs. Specify your standard.
A: Almost. Connect the pump, plug in, and power on. Use the touch screen to operate.
A: No. We provide a manual, picture checklist, and a setup video for easy installation.
A: Yes, as an optional upgrade for extra cost.
A: Strong plywood crate for safe international shipping.
A: Yes, but extra inspections/fees apply for refrigerant. Sea freight is more cost-effective.
A: Yes. We provide photos and videos of your actual unit for approval before shipping.
A: T/T (Bank Transfer).
A: 5-20 working days after payment, depending on order.
A: Based in Shanghai with a factory nearby. Visits are welcome.
A: ISO 9001 and CE.
A: Includes online support, video training, quick spare parts supply, and optional factory training.
A: 12-month standard warranty (14 months for stock orders). Lifetime maintenance support.
Freeze-drying (lyophilization) is an age-old method for preserving and making perishables portable via freezing and sublimating water under reduced pressure. Dating to 13th-century Andean Indians, it became sophisticated in the 1950s. First developed for blood plasma in World War II, it later spread to consumer foods. Albert Altmann freeze-dried organs in 1890; 1920s patents included rabies virus freeze-drying. The 1950s broadened uses to camping food. NASA utilized it for space food, including iconic ice cream on Apollo and Gemini. Nestlé’s 1965 instant coffee launch mainstreamed it. Early uses by Aztecs and Eskimos preserved biological samples. Today, freeze-drying freezes products in specialized chambers with heaters to form granules influenced by chamber design.
Key perks: shelf life extends 7–8 times versus fresh, nutrition is retained, costs are lower, and convenience is high. Freeze-dried foods are nutritious, and dairy keeps probiotics.
Senova, innovating freeze dryers for 15 years, serves over 80 countries reliably, adding an EU office in 2024.
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