Electroforming Mold CD Pattern Knobs For 3C Electronic Parts
Price:
Negotiable
MOQ:
1pcs
Delivery Time:
15-20 work days
Brand:
HEYA
Product Description
HeYa CD Pattern Button Electroforming Mold Manufacturing
Precision electroforming molds for CD pattern knobs in 3C electronic decorative parts with full customization capabilities.
Product Specifications
| Product Name | Mold Core Pin |
|---|---|
| Tolerance | +/-0.005mm |
| Application | Die Casting Mould |
| Hardness | 43-47 HRC |
| Feature | Durable |
| Processing Method | Electroforming Processing |
| Material | Automotive, Motorcycle, Instrument, Daily Necessities, Crafts |
Core Technology: Nanoscale CD Pattern Replication Expert
Specialized electroforming mold solutions for 3C electronic decorative parts with micron-level precision forming of CD patterns.
Three Core Technical Advantages
- Texture Precision Pinnacle: 0.05mm ultra-dense patterns (1/2 hair diameter), supporting 1000 lines/inch density
- Surface Finish: Mirror-grade smoothness (Ra ≤ 0.05μm) reducing fingerprint residue by 70%
- Depth Consistency: ±0.003mm error control (less than A4 paper thickness over 10cm)
Electroforming Process Breakdown
- Master Mold Lithography: Laser direct writing with 5μm ultra-fine lines (smaller than bacteria)
- Pulse Deposition: 1000Hz high-frequency pulse current for uniform nickel-phosphorus alloy adhesion (HV 500 hardness)
- Freeze Demolding: -40℃ cryogenic separation achieves 99.8% complete texture replication
3C Electronics Full-Scene Adaptation Solutions
| Application Field | Typical Products | Technical Highlights |
|---|---|---|
| Mobile Phone Accessories | Volume knobs/power buttons | 5,000+ wear tests with zero damage, IP67 waterproof textures |
| Laptops | Touchpad buttons/function knobs | Anti-static treatment (10⁶-10⁹Ω resistance), no signal interference |
| Wearables | Watch crowns/headphone touch panels | 72h acidic test without discoloration, skin-friendly texture |
| Smart Home | Speaker knobs/appliance control panels | Food-grade materials available, supports UV printing + laser engraving |
Rapid Manufacturing Process
- Master mold preparation: 5 days (laser engraving + conductive treatment)
- Electroforming: 72-hour continuous deposition (0.3-1mm customizable thickness)
- Full mold delivery: 12 working days (50% faster than traditional processes)
Quality Assurance: Data-Driven Standards
Rigorous Testing System
- Optical inspection: Laser confocal microscope ensures ≤2% texture spacing error
- Reliability tests:
- Thermal shock: -40℃~+85℃ cycling 100 times with zero cracking
- Abrasion resistance: 95% texture clarity after 1,000 cycles (500g load)
Why Choose Heya Electroforming?
- Complex Texture Expertise: Exclusive dual-helix CD pattern + micro-character combination technology
- Cost-Efficiency Leadership: 25% material cost savings with 0.5% defect rate (vs industry 1.2%)
- Rapid Response Team: 7×24 technical support with 1-hour drawing consultation response
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Dongguan Heya Precision Mold Co., Ltd
Location
Dongguan City, Guangdong Province
Contact Person
luo