CD Pattern Stainless Steel Round Knobs Injection Mold Electroforming
Price:
Negotiable
MOQ:
1pcs
Delivery Time:
15-20 work days
Brand:
HEYA
Product Description
High-Precision Electrical Appliance CD Pattern Round Knobs
Custom injection molding solutions for precision operational components in household appliances, smart electronics, and other industries. Our tailored solutions integrate CD pattern technology with round knob structures to meet both functional and aesthetic requirements.
Product Specifications
| Attribute | Value |
|---|---|
| Product Name | Mold Core Pin |
| Highlight | Precision core pins, core pin die casting |
| Tolerance | +/-0.005mm |
| Hardness | 43-47 HRC |
| Feature | Durable |
| Processing Method | Electroforming Processing |
| Material | Stainless steel, brass, aluminum, tin, and other metal alloys |
| Application | Automotive, Motorcycle, Instrument, Daily Necessities, Crafts |
Core Customization Parameters & Precision Control
- Custom Size Range: Diameter 5-50mm, thickness 1-8mm, supporting specialized round knob structures (e.g., stepped, flanged). Coaxiality error ≤0.01mm ensures precise assembly.
- CD Pattern Customization: Adjust spacing (0.08-0.5mm), depth (0.02-0.1mm), and density based on electrical design specifications. Supports continuous concentric circles or segmented patterns.
- Mold Precision Guarantee: Cavity surface roughness Ra ≤0.03μm, ensuring 99% clarity of CD patterns on molded round knobs with no burrs or edge collapse.
Application Scenario Specifications
| Application Scenarios | Typical Products | Mold Material | CD Pattern Parameters | Key Performance Indicators | Applicable Processes |
|---|---|---|---|---|---|
| Kitchen Appliances | Coffee machine, oven knobs | S136 mold steel | 0.2-0.3mm / 0.05-0.08mm | Temperature resistance: -30°C to 120°C; 100,000 rotation cycles | Electroforming/CNC + Laser Engraving |
| Smart Home Appliances | Air purifier, floor cleaner buttons | Etched steel + epoxy resin | 0.15-0.25mm / 0.03-0.06mm | Light transmittance ≥92%; compatible with two-shot injection | Etching-Filling |
| Commercial Electrical Equipment | Medical device knobs, industrial controllers | Cemented carbide (WC-Co) | 0.08-0.2mm / 0.05-0.1mm | Wear resistance ≥500,000 cycles; chemical resistance | Electroforming |
Scenario-Specific Custom Solutions
Kitchen Appliances: For high-temperature environments, we use S136 corrosion-resistant mirror steel molds. CD pattern spacing of 0.2-0.3mm ensures anti-slip operation while facilitating cleaning. Knobs pass 100,000 rotation tests with 98% CD pattern retention.
Smart Home Appliances: Combining etching-filling technology, mold surfaces feature CD pattern grooves filled with high-transparency epoxy resin, enabling knobs to achieve matte metallic finish when powered off and glowing CD patterns when powered on.
Commercial Electrical Equipment: Cemented carbide (WC-Co) molds with CD pattern depth of 0.05-0.1mm enhance wear resistance, allowing knobs to endure 500,000+ presses with no significant pattern wear.
Advantages of Our Custom Services
- End-to-End Custom Response: Deliverable from 3D drawing analysis to mold trial within 7 business days, supporting small-batch trials and mass production scaling.
- Flexible Process Matching: Customize optimal process combinations based on production volume and budget, reducing trial-and-error costs by 30%.
- Lifecycle Support: Provide mold maintenance manuals and injection parameter guidance to ensure ≥99.5% consistency of CD patterns during mass production.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Dongguan Heya Precision Mold Co., Ltd
Location
Dongguan City, Guangdong Province
Contact Person
luo