Customized Automobile Headlight Mould With 0.01mm Precision OEM/ODM Service
Price:
Negotiable
MOQ:
1pcs
Delivery Time:
15-20 work days
Brand:
HEYA
Product Description
Customized Automobile Headlight Mould With 0.01mm Precision OEM/ODM Service
Product Specifications
| Attribute | Value |
|---|---|
| Product Name | Auto Lamp Mould |
| Highlight | High-Precision Uniform Textures |
| Tolerance | ±0.001mm |
| Hardness | 43-47 HRC |
| Feature | Durable |
| Processing Method | Electroforming Processing |
| Material | Stainless steel, brass, aluminum, tin, and other metal alloys |
| Application | Biomedical Industry |
Precision Automotive Lighting Solutions
HeYa Automotive specializes in custom manufacturing of precision automotive lamp components, including headlights, taillights, and fog lights through injection molding and electroforming processing. With 15+ years of expertise, we provide end-to-end solutions from prototype to mass production with optical-grade precision and automotive-grade durability.
Core Service Parameters
| Service Type | Key Precision Metrics | Material Compatibility | Performance Indicators | Application Focus | Certification Standards |
|---|---|---|---|---|---|
| Custom Automotive Lamp Molds | Dimensional tolerance: ±0.01mm Surface roughness: Ra≤0.01μm |
S136, H13, NAK80 mold steel | Mold life: ≥500,000 cycles Optical feature replication: 99.8% |
Headlight reflectors, taillight lenses, fog light housings | IATF16949, ISO 9001 |
| Headlights/Taillights/Fog Lights Injection Molding | Weight tolerance: ±0.5% Warpage: ≤0.1mm/m |
PC, PMMA, ABS, PC/ABS blends | Heat resistance: -40℃ to 120℃ UV aging resistance: 5000h (no yellowing) |
Headlight assemblies, taillight covers, fog light bezels | IATF16949, ECE R112 |
| Automotive Lamp Electroforming Processing | Feature precision: ±0.005mm Surface hardness: HV 500-600 |
Electroformed nickel, copper alloys | Reflectivity: ≥95% (for headlight reflectors) Corrosion resistance: 1000h salt spray (ISO 9227) |
Headlight reflector inserts, taillight decorative rings | ISO 9001, RoHS |
Custom Automotive Lamp Molds: Engineering for Optical Excellence
Our automotive lamp molds combine precision with optical performance through three core strengths:
- Optical-Grade Replication: Achieve Ra≤0.01μm surface finish with S136 corrosion-resistant mold steel and H13 heat-resistant steel, replicating complex optical features with 99.8% accuracy.
- Durability for Mass Production: Molds undergo rigorous heat treatment (HRC 50-55) and nitride coating, enabling ≥500,000 injection cycles with conformal cooling channels reducing cycle time by 15%.
- Customization for Every Lamp Type: Supports unique designs for all automotive lighting components, optimized through 3D optical simulation to meet regulatory standards.
Injection Molding: Consistency for Critical Lighting
Our injection molding service bridges mold design and functional lamp production with:
- Material-specific expertise for PC, PMMA, and PC/ABS blends
- Optical testing for light transmittance and distortion verification
- Scalable production from prototyping to mass production
Electroforming Processing: Precision for Decorative & Functional Parts
Our electroforming services deliver:
- Microscale detail with reflectivity ≥95%
- Corrosion and heat resistance passing 1000-hour salt spray testing
- Seamless integration with injection-molded housings
Service Advantages
End-to-End Support: DFM analysis, 3D prototyping, mold flow simulation, and pre-production validation reducing development time by 20%
Automotive-Grade Quality: IATF16949 certified processes including APQP and PPAP
Rapid Response: Mold prototypes in 15 working days; injection molding trials in 7 days
HeYa combines mold precision, molding consistency, and electroforming detail to deliver automotive lamp components that meet strict optical, durability, and regulatory standards. Our 15 years of experience with global automotive partners ensures reliable, high-performance lighting solutions for all vehicle types.
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Company
Dongguan Heya Precision Mold Co., Ltd
Location
Dongguan City, Guangdong Province
Contact Person
luo