Heya Electroformed Cavities for Optical Lenses | Electroformed Mold Processing for Crafts
Price:
Negotiable
MOQ:
1pcs
Delivery Time:
15-20 work days
Brand:
HEYA
Product Description
Heya Electroformed Cavities for Optical Lenses | Electroformed Mold Processing for Crafts
Product Specifications
| Attribute | Value |
|---|---|
| Product Name | Mold Core Pin |
| Highlight | Precision core pins, core pin die casting |
| Tolerance | ±0.005mm |
| Hardness | 43-47 HRC |
| Feature | Durable |
| Processing Method | Electroforming Processing |
| Material | Stainless steel, brass, aluminum, tin, and other metal alloys |
| Application | Automotive, Motorcycle, Instrument, Daily Necessities, Crafts |
Specializing in advanced electroforming technology, Heya delivers high-precision cavities for optical lenses and comprehensive mold processing solutions for crafts. Our expertise spans micro-nanometer accuracy, premium surface finishes, and material innovation—trusted by 200+ global clients in optical component manufacturing, luxury goods, and precision artistry.
Core Product Parameters
| Performance Indicator | Optical Lens Cavities | Craft Mold Processing |
|---|---|---|
| Dimensional Tolerance | ±0.001mm | ±0.003mm |
| Surface Roughness (Ra) | ≤0.005μm | ≤0.01μm |
| Material Compatibility | Nickel alloy, nickel-cobalt alloy | Copper, stainless steel, brass |
| Replication Accuracy | ≥99.9% pattern fidelity | Custom textures & logos |
| Production Capacity | 500-2,000 units/month | 10,000-50,000 molds/month |
Key Advantages
For Optical Lenses:
- Sub-Micron Precision: Our electroformed cavities achieve ±0.001mm tolerance, critical for aspherical lenses in cameras, telescopes, and AR/VR devices.
- Mirror-Smooth Surfaces: Ra ≤0.005μm finish eliminates light scattering, ensuring optimal optical performance (MTF ≥95% at 50lp/mm).
- Material Innovation: Nickel-cobalt alloy cavities resist thermal deformation up to 300°C, ideal for high-temperature injection molding of optical-grade plastics.
For Crafts:
- Artistic Detail Replication: Capture intricate patterns (e.g., reliefs, micro-textures) with 99.9% fidelity, perfect for luxury jewelry, decorative art, and collectibles.
- Corrosion-Resistant Finishes: Electroplated chrome/nickel coatings extend mold life to 500,000+ cycles, reducing replacement costs for high-volume craft production.
- Rapid Customization: From concept to prototype in 7 days, with 3D scanning technology enabling seamless replication of handcrafted designs.
Customization Capabilities
Optical Solutions:
- Custom cavity geometries (spherical, toric, freeform) for lenses up to 200mm diameter
- Anti-stiction treatments (DLC coating) for easy demolding of PMMA and polycarbonate lenses
- Integrated cooling channels for uniform temperature distribution, reducing cycle times by 25%
Craft Applications:
- Micro-texture replication (e.g., leather grain, wood grain) with 10μm resolution
- Multi-layer electroforming for complex mold structures (e.g., undercuts, moving parts)
- PVD color coatings (gold, rose gold, black) for decorative mold surfaces
Applications
- Optical Industry: Camera lenses, microscope objectives, LED optics, automotive LiDAR components
- Crafts & Luxury Goods: Jewelry casting molds, decorative metalwork, collectible figurines, high-end packaging
Why Choose Heya
- Certified Quality: ISO 9001:2015 certified
- Technical Innovation: Patented electroforming process reduces internal stress by 40%, enhancing dimensional stability
- Global Support: 24/7 engineering assistance, bilingual documentation, and flexible shipping options (DDP, EXW)
Partner with Heya for electroformed solutions that combine precision engineering with artistic craftsmanship, delivering components that exceed the most demanding optical and aesthetic standards.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Dongguan Heya Precision Mold Co., Ltd
Location
Dongguan City, Guangdong Province
Contact Person
luo