High Precision Nickel Alloy Electroplated Mold Cavity And Core With Milling Drilling Process
Price:
Negotiable
MOQ:
1pcs
Delivery Time:
15-20 work days
Brand:
HEYA
Product Description
High Precision Nickel Alloy Electroplated Mold Cavity And Core With Milling Drilling Process
Engineered for molds requiring ultra-precise holes/grooves with stable nickel alloy performance, our high-precision nickel alloy electroplated mold cavities and cores combine electroforming and precision milling/drilling processes to deliver ±0.001mm tolerance for critical features.
Product Specifications
| Attribute | Value |
|---|---|
| Product Name | High Precision Nickel Alloy Electroplated Mold Cavity and Core |
| Highlight | Milling-drilled precision holes/grooves, nickel alloy corrosion resistance, ±0.001mm hole position accuracy |
| Tolerance | ±0.001mm (critical features); ±0.003mm (general areas) |
| Hardness | 50-55 HRC (nickel-cobalt alloy); 45-50 HRC (high-purity nickel) |
| Feature | Ra ≤0.008μm surface finish, hole coaxiality ≤0.0008mm, groove parallelism ≤0.001mm |
| Processing Method | Electroplating + Precision milling + High-speed drilling |
| Material | High-purity nickel (99.95%), nickel-cobalt alloy, nickel-copper alloy |
| Application | Automotive ADAS sensors, medical micro-connectors, industrial automation precision gears, optical component housings |
Core Advantages: Electroplating + Milling Drilling = Precision Holes & Grooves
Our hybrid manufacturing approach combines the benefits of electroforming and precision machining to overcome the limitations of each individual process.
Precision Milling Drilling: Master of Complex, Accurate Holes/Grooves
- Complex Hole System Processing: Drills multi-row micro-holes (0.07-0.5mm diameter) with ±0.001mm hole position accuracy and ≤0.0008mm coaxiality
- High-Precision Groove Shaping: Mills narrow grooves (0.08-2mm width) with ±0.001mm tolerance and ≤0.001mm parallelism
- No Hard Alloy Wear: Uses carbide-tipped tools optimized for nickel alloy (50-55 HRC), ensuring consistent precision across 100+ mold units
±0.001mm High Precision: Double Guarantee from Electroplating + Machining
- Electroplating's Stable Base: Deposits uniform nickel alloy layers (thickness tolerance ±0.0005mm)
- Milling/Drilling's Fine Trimming: Corrects minor electroforming deviations and shapes holes/grooves to ±0.001mm
- Dimensional Stability: Low thermal expansion (13.1*10⁻⁶/℃) preserves tolerance through 150,000+ production cycles at 200℃
Nickel Alloy Durability: Built for High-Cycle, High-Stress Use
- Corrosion Resistance: Resists industrial coolants, medical disinfectants, and humidity
- Wear-Proof Performance: Extends mold life to 200,000+ cycles (vs. 80,000 for standard steel molds)
- Low Maintenance: Ra ≤0.008μm smoothness reduces material adhesion, cutting cleaning time by 40%
Application Scenarios
Our molds excel in industries where micron-level hole/groove accuracy is critical to product functionality:
- Automotive Electronics: ADAS sensor housings, EV battery connector cavities (IATF 16949 compliant)
- Medical Devices: Micro-connector molds, surgical instrument handles (ISO 13485 compliant)
- Industrial Automation: Precision gear blanks, robotic arm components (ISO 9001 compliant)
- Optical Components: Lens housings, laser module slots (ISO 10110 compliant)
Customization Support
We adapt every aspect of the mold to your unique hole/groove requirements:
- CAD-Driven Customization: Accepts 3D CAD files (STEP, IGES) to replicate exact hole layouts
- Parameter Tuning: Adjust hole diameter (0.07-5mm), groove width (0.08-10mm), and depth (0.1-20mm)
- Material Matching: Recommend alloys based on your molding material requirements
Our Service Commitment
- Quality Inspection: 100% testing via CMM (±0.0005mm accuracy) with detailed inspection reports
- Traceability: Full documentation including material certificates, electroplating logs, and machining records
- Technical Support: Dedicated engineers for design optimization and production troubleshooting
Whether you need a mold with 0.07mm micro-holes for medical connectors or 0.2mm precision grooves for automotive sensors, our high-precision nickel alloy electroplated cavities and cores deliver the accuracy, durability, and assembly compatibility your products demand.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Dongguan Heya Precision Mold Co., Ltd
Location
Dongguan City, Guangdong Province
Contact Person
luo