Custom Ultra High Precision Molds For Medical Optical Auto Parts Micron Accuracy Direct Service Components
Price:
Negotiable
MOQ:
1pcs
Delivery Time:
15-20 work days
Brand:
HEYA
Product Description
Custom Ultra High Precision Molds for Medical & Automotive Applications
These custom ultra high precision molds are specially developed for medical optical and automotive parts, addressing core challenges in traditional ultra precision mold manufacturing. Utilizing advanced electroforming technology with nickel ion layer deposition, our molds feature dense, stress-free structures with ultra-smooth surfaces (Ra ≤0.005μm) while achieving micron-level size control (≤1μm tolerance).
Product Specifications
| Attribute | Value |
|---|---|
| Core Feature | Ultra high precision molding, micron-level size control, medical/auto-grade material compatibility, stress-free structure, direct customization service |
| Precision Tolerance | Overall dimension tolerance ≤1μm; surface flatness ≤0.0005mm; concentricity ≤0.002mm; key feature position accuracy ≤0.5μm |
| Material Performance | Medical/Auto-Grade Alloys: High-Purity Nickel (99.95%, Biocompatible) / Nickel-Cobalt Alloy (50-55 HRC, Wear & High-Temp Resistant); Surface Roughness Ra ≤0.005μm; Medical-grade materials comply with ISO 10993 |
| Optical Performance | Light Transmittance ≥92%; Low Birefringence (≤10nm/cm), No Light Scattering; Medical-grade molds meet low contamination requirements; Auto-grade molds adapt to -40℃~180℃ temperature range & vibration resistance |
| Processing Technology | High-Precision Electroforming (Nickel Ion Layer Deposition) + Optical-Grade Polishing + Laser Interference Detection |
| Custom Range | Mold customization range: Diameter 2mm-150mm; Curvature radius R0.5mm-R800mm; Support spherical, aspherical, free-form surface molds |
| Service Mode | Dual-field direct technical consultation, one-stop custom mold development, pre-production sample verification, post-sales maintenance guidance, compliance document support (ISO 13485/IATF 16949) |
Core Advantages
Ultra High Micron Accuracy
Advanced electroforming technology and laser interference detection system ensure key dimensions are controlled within ≤1μm tolerance. This precision guarantees clear imaging for medical devices and accurate environmental perception for automotive systems.
Dual-Field Adaptability
Tailored materials and processes for medical and automotive applications: High-purity nickel for medical biocompatibility and nickel-cobalt alloy for automotive harsh environment resistance.
Customized Flexibility
- Stress-Free Structure: Electroformed molds avoid deformation under high-temperature molding, ensuring consistent quality
- Strong Wear Resistance: Supports 500,000+ molding cycles without surface damage, reducing replacement costs
- Diversified Customization: Support development for medical endoscope lenses, auto ADAS camera lenses, and other specialized applications
Direct Service
Professional engineers with dual-field experience provide direct technical communication, custom development based on 3D design files, pre-production sample verification, and post-sales maintenance guidance with full compliance documentation.
Application Scenarios
| Application Field | Target Products | Recommended Solution | Core Value |
|---|---|---|---|
| Medical Optical Parts | Endoscope Lenses, Surgical Microscope Lenses, Ophthalmic Diagnostic Lenses | High-Purity Nickel + Ultra-Smooth Polishing, Ra ≤0.005μm | Biocompatible, Low Contamination, High Light Transmittance, Micron-Level Precision |
| Auto Optical & Mechanical Parts | ADAS Camera Lenses, LiDAR Optical Lenses, Auto Sensor Components | Nickel-Cobalt Alloy + Free-Form Surface Design | Wear-Resistant, Harsh Environment Adaptation, High Precision Imaging |
| Other Precision Optical Parts | Industrial Detection Lenses, Drone Imaging Lenses, Precision Optical Sensors | Custom Alloy Selection + Precision Contour Replication | High Transmittance, High Resolution, Stable for Heavy Use |
| Industrial Optics | Industrial Detection Lenses, Machine Vision Lenses, Laser Cutting Lenses | Nickel-Cobalt Alloy + High-Rigidity Core | Stable for Heavy Use, High Measurement Accuracy, Corrosion Resistance |
Customization & Service
Customization Support
- Dual-Field Structure Customization: Support spherical, aspherical, free-form surface mold design for medical and automotive components
- Performance Customization: Optimize surface roughness and flatness parameters according to specific requirements
- Medical/Auto-Grade Material Customization: High-purity nickel for medical applications or nickel-cobalt alloy for automotive needs
Service Commitment
- Precision & Optical Testing: 100% full inspection including CMM, laser interferometer, and optical transmittance testing
- Dual-Field Compliance Assurance: ISO 9001, ISO 13485 (medical), IATF 16949 (auto) certified with full traceability documentation
- Dual-Field Technical Support: Professional engineers respond within 4 hours; on-site technical guidance; 1-year maintenance and repair service
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Dongguan Heya Precision Mold Co., Ltd
Location
Dongguan City, Guangdong Province
Contact Person
luo