Industrial In Line Full Automatic SMD Reel Counter X Ray 99.99% Accuracy
Price:
Negotiable
MOQ:
1
Delivery Time:
7 work days
Brand:
WELLMAN
Product Description
Industrial In-line Full Automatic X Ray Parts Counter IL-1000 80kV Tube 15" Reel 99.99% Accuracy
Working Principle
Key Advantages
- 80kV X-ray tube for extended lifetime and maintenance-free operation
- Super definition 17" digital flat panel detector (FPD)
- Ultrafast counting with top speed of 12s per reel
- Supports maximum 17" (430mm) reel or tray with moisture barrier bags
- Permanently updated AI deep learning algorithm with free updates
- Integration with MES, ERP, WMS and other management systems
- Manual mode for special cases (small, overweight, or packaged reels)
- AGV docking capability for fully automated counting process
- Work order number function with counting record query & statistics
Hardware Specifications
| X-ray Source | ||
|---|---|---|
| Type | Microfocus | |
| Max tube voltage | 80kV | |
| Max tube current | 700μA | |
| Focal spot size | 30μm | |
| Flat Panel Detector | ||
| Type | Super definition digital FPD | |
| Effective area | 430mm*430mm | |
| Pixel size | 139μm | |
| Resolution | 3072*3072 | |
| Reel/Tray Counting | ||
| Max size | Auto mode | 15" (380mm) |
| Max thickness | Auto mode | 50mm |
| Min parts size | 01005 | |
| Speed | 12-15s | |
| Accuracy | 01005 | ≥ 99.98% |
| 0201 & above | ≥ 99.99% | |
Equipment Specifications
| Dimensions | 2700mm (L) * 1400mm (W) * 1900mm (H) |
| Weight | 3000kg |
| Power supply | AC110-220V 50/60HZ |
| Max power | 4800W |
| Industrial PC | I7 CPU, 16G RAM, 256G SSD+4T HDD |
| Displayer | 24" HDMI LCD |
Performance Metrics
| Reel size | Parts size | Quantity | Accuracy | Speed |
|---|---|---|---|---|
| 7" (180mm) | 01005 | 10000 | 99.98% | 12-13s |
| 7" (180mm) | 0201 | 10000 | 99.99% | 11-12s |
| 7" (180mm) | 0402 | 10000 | 99.99% | 11-12s |
| 7" (180mm) | 0603 | 5000 | 99.99% | 10-11s |
| 10" (254mm) | 1206 | 5000 | 99.99% | 10-11s |
| 15" (380mm) | 1206 | 10000 | 99.99% | 11-12s |
AI Deep Learning Algorithm
Our counting software utilizes a powerful artificial intelligence deep learning algorithm that automatically identifies components without manual binding. The system learns from counted component data including:
- Aspect ratio
- Corner angles of components
- Slope between components from inside to outside
- Image deformation patterns
As counting operations increase, results become progressively more accurate, enabling efficient handling of similar components or larger trays.
Cloud Database Integration
Every Wellman X-ray counter connects to our cloud database, automatically uploading machine data and images while downloading the latest database updates. Our engineers continuously optimize algorithms based on collected data, with regular updates pushed to customer machines.
This system ensures counting accuracy approaches 100% over time while expanding component type coverage. When encountering new components, the system can immediately access relevant data if available in our database.
Sample Images
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
SHENZHEN WEIMING PHOTOELECTRIC CO.,LTD.
Location
5F,B3, Anda ElectronicsIndustrial Factory, HepingCommunity, Fuhai Street, BaoanDistrict, Shenzhen
Contact Person
Jeff Chan