SMT In Line X Ray Parts Counter 80kV 430mm FPD For PCB Full Automatic
Price:
Negotiable
MOQ:
1
Delivery Time:
7 work days
Brand:
WELLMAN
Product Description
SMT In-line Full Automatic X-Ray Parts Counter For PCB - Industrial Reel Counting
The SMT In-line Full Automatic X-Ray Parts Counter IL-1000 provides precise industrial reel counting for PCB manufacturing with advanced X-ray technology and AI-powered automation.
Key Advantages
- Manual mode available for special scenarios (small, overweight, or packaged reels)
- AGV docking support enables fully automated counting processes
- Work order number function for querying and statistical analysis of counting records
- 80kV X-ray tube ensures extended service life with maintenance-free operation
- Super definition 17" digital flat panel detector (FPD)
- Ultrafast counting speed of 12s per reel
- Supports maximum 17" (430mm) reel or tray with moisture barrier bags
- AI deep learning algorithm with permanently free updates
- Seamless integration with MES, ERP, WMS and other management systems
Hardware Specifications
| X-ray Source | |
|---|---|
| Type | Microfocus |
| Max tube voltage | 80kV |
| Max tube current | 700μA |
| Focal spot size | 30μm |
| Flat Panel Detector | |
|---|---|
| Type | Super definition digital FPD |
| Effective area | 430mm*430mm |
| Pixel size | 139μm |
| Resolution | 3072*3072 |
| Reel/Tray Counting | |
|---|---|
| Max size (Auto mode) | 15" (380mm) |
| Max thickness (Auto mode) | 50mm |
| Min parts size | 01005 |
| Speed | 12-15s |
| Accuracy (01005) | ≥ 99.98% |
| Accuracy (0201 & above) | ≥ 99.99% |
Equipment Specifications
| Dimensions | 2700mm (L) * 1400mm (W) * 1900mm (H) |
| Weight | 3000kg |
| Power supply | AC110-220V 50/60HZ |
| Max power | 4800W |
| Industrial PC | I7 CPU, 16G RAM, 256G SSD+4T HDD |
| Displayer | 24" HDMI LCD |
Performance Metrics
| Reel size | Parts size | Quantity | Accuracy | Speed |
|---|---|---|---|---|
| 7" (180mm) | 01005 | 10000 | 99.98% | 12-13s |
| 7" (180mm) | 0201 | 10000 | 99.99% | 11-12s |
| 7" (180mm) | 0402 | 10000 | 99.99% | 11-12s |
| 7" (180mm) | 0603 | 5000 | 99.99% | 10-11s |
| 10" (254mm) | 1206 | 5000 | 99.99% | 10-11s |
| 15" (380mm) | 1206 | 10000 | 99.99% | 11-12s |
AI Deep Learning Algorithm
Our counting software utilizes a powerful AI deep learning algorithm that automatically identifies components without manual binding. The system learns from counted component data, including:
- Slope between components from inside to outside
- Image deformation patterns
- Aspect ratio
- Corner angles of components
As counting operations increase, results become progressively more accurate, enabling efficient handling of similar components or larger trays.
AI deep learning algorithm visualization
Cloud Database Integration
Every Wellman X-ray counter connects to our cloud database, automatically uploading machine data and images while downloading the latest database updates. Our engineers continuously optimize algorithms based on collected data, with regular updates pushed to customer machines.
Cloud database architecture diagram
This system ensures counting accuracy approaches 100% over time while expanding component type coverage. When encountering new components, the system can immediately access relevant data if available in our database.
Working Principle
SMT X Ray Parts Counter working principle
Detailed working mechanism
Sample Images
Sample X-ray image of components
Component counting visualization
Detailed component analysis
Similar Products
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
SHENZHEN WEIMING PHOTOELECTRIC CO.,LTD.
Location
5F,B3, Anda ElectronicsIndustrial Factory, HepingCommunity, Fuhai Street, BaoanDistrict, Shenzhen
Contact Person
Jeff Chan