Microfocus X Ray Counter Machine With 17in FPD For High Speed Parts Counting
- 80kV closed type X-ray tube for longer lifetime and maintenance-free operation
- 17" Super definition digital flat panel detector (FPD)
- Ultrafast counting - processes four 7" reels or one 15" (380mm) reel in under 10 seconds
- Supports maximum 17" (430mm) reel or tray with moisture barrier bag
- Permanently updated AI deep learning algorithm with free updates
- Integration with MES, ERP, WMS and other management systems
- Simultaneous barcode/QR code scanning and counting with automatic label printing
- Automatic single/multi reel mode detection
- Work order number function with counting record query & statistics
| X-ray Source | |
|---|---|
| Type | Integrated, microfocus |
| Max tube voltage | 80kV |
| Max tube current | 700μA |
| Focal spot size | 30μm |
| Flat Panel Detector | |
| Type | Super definition digital FPD |
| Effective area | 430mm * 430mm |
| Pixel size | 139μm |
| Resolution | 3072 * 3072 |
| Reel/Tray Counting | |
| Max size | 17" (430mm) |
| Max thickness | 88mm |
| Min parts size | 01005 |
| Speed | 7-10s |
| Accuracy | 01005≥99.98%, 0201 & above≥99.99% |
| Equipment | |
| Dimensions | 1000mm (L) * 1300mm (W) * 1820mm (H) |
| Weight | 580kg |
| Power supply | AC110-220V 50/60HZ |
| Max power | 800W |
| Industrial PC | I7 CPU, 16G RAM, 256G SSD + 4T HDD |
| Displayer | 24" HDMI LCD |
- Radiation leakage: No leakage, meets international standard ≤1μSv/h
- Back door safety interlock: X-ray tube powers off immediately when door opens
- Anti-pinch safety: Light curtain covers drawer - stops immediately when obstructed
- Emergency stop button at operation position
| Reel size | Parts size | Quantity | Accuracy | Speed |
|---|---|---|---|---|
| 7" (180mm) | 01005 | 40000 | 99.98% | 9-10s |
| 7" (180mm) | 0201 | 20000 | 99.99% | 8-9s |
| 7" (180mm) | 0402 | 10000 | 99.99% | 7-8s |
| 7" (180mm) | 0603 | 5000 | 99.99% | 7-8s |
| 10" (254mm) | 1206 | 5000 | 99.99% | 7-8s |
| 15" (380mm) | 1206 | 10000 | 99.99% | 7-8s |
Our counting software utilizes a powerful AI deep learning algorithm that automatically identifies components without manual binding. The system learns from counted component data including:
- Aspect ratio
- Corner angles
- Component slope from inside to outside
- Image deformation patterns
Accuracy improves with increased counting experience. The system easily handles similar components or larger trays as the database grows.
Every Wellman X-ray counter connects to our cloud database. Machine data and images upload to the cloud while automatically downloading the latest database updates. Our engineers continuously optimize algorithms based on collected data and regularly push updates to customer machines.
Counting accuracy approaches 100% over time with expanding component type coverage. When encountering new components, the system leverages existing database matches for immediate high-efficiency processing.
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